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IAC Assessment: WV0095
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IAC Assessment: WV0095
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IAC Center West Virginia University
Assessment Year 1996
Principal Product Plastic Injection Moldings
NAICS n/a
SIC 3544 - Special Dies, Tools, Jigs & Fixtures
Sales $10,000,000-$50,000,000
# of Employees 230
Plant Area (Sq.Ft.) 130,000
Annual Production 3,000,000 Pounds
Production Hrs. Annual 6,120
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $233,001 6,794,549 kWh $0.03
Electricity Demand $275,517 15,067 kW-months/year $18.29
Electricity Fees $(-14,758) - $ -
Natural Gas $69,902 15,703 MMBtu $4.45
TOTAL ENERGY COSTS $563,662
RECOMMENDED SAVINGS* $53,902 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $42,917
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.3137 USE POWER DURING OFF-PEAK PERIODS Savings:
$24,235
Cost:
-
- - $24,235 1,320 - - - - -
-
kWh
$24,235
1,320
kW-months/year
-
-
MMBtu
-
-
$
02: 2.2625 CHILL WATER TO THE HIGHEST TEMPERATURE POSSIBLE Savings:
$4,565
Cost:
$550
$4,565 145,076 - - - - - - $4,565
145,076
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
03: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$466
Cost:
$700
- - - - $466 104 - - -
-
kWh
-
-
kW-months/year
$466
104
MMBtu
-
-
$
04: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$534
Cost:
$2,105
- - - - $534 120 - - -
-
kWh
-
-
kW-months/year
$534
120
MMBtu
-
-
$
05: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$1,811
Cost:
$2,743
- - - - $1,811 407 - - -
-
kWh
-
-
kW-months/year
$1,811
407
MMBtu
-
-
$
06: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$580
Cost:
-
- - - - $580 97 - - -
-
kWh
-
-
kW-months/year
$580
97
MMBtu
-
-
$
07: 2.7312 MINIMIZE USE OF OUTSIDE MAKE-UP AIR FOR VENTILATION EXCEPT WHEN USED FOR ECONOMIZER CYCLE Savings:
$8,019
Cost:
$2,940
- - - - $8,019 1,802 - - -
-
kWh
-
-
kW-months/year
$8,019
1,802
MMBtu
-
-
$
08: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$2,432
Cost:
$2,800
$(-46) (-1,465) - - $2,478 557 - - $(-46)
(-1,465)
kWh
-
-
kW-months/year
$2,478
557
MMBtu
-
-
$
09: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$11,260
Cost:
$9,000
- - - - - - $11,260 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$11,260
-
$
TOTAL RECOMMENDED Savings:
$53,902
Cost:
$20,838
$4,519 143,611 $24,235 1,320 $13,888 3,087 $11,260 - $4,519
143,611
kWh
$24,235
1,320
kW-months/year
$13,888
3,087
MMBtu
$11,260
-
$
TOTAL IMPLEMENTED Savings:
$42,917
Cost:
$12,993
$4,565 145,076 $24,235 1,320 $2,857 608 $11,260 - $4,565
145,076
kWh
$24,235
1,320
kW-months/year
$2,857
608
MMBtu
$11,260
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes