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IAC Assessment: WV0106
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IAC Assessment: WV0106
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IAC Center West Virginia University
Assessment Year 1997
Principal Product FRP Composites
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 250
Plant Area (Sq.Ft.) 55,000
Annual Production 12,000,000 Pounds
Production Hrs. Annual 6,120
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $110,724 3,711,020 kWh $0.03
Electricity Demand $81,240 7,910 kW-months/year $10.27
Electricity Fees $25,402 - $ -
TOTAL ENERGY COSTS $217,366
RECOMMENDED SAVINGS* $3,246,057 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $35,668
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Administrative Changes Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand Administrative Changes Ancillary Material Cost Increase in Production
$ kWh $ kW-months/year $ $ $ $ $ %
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$969
Cost:
$1,239
$283 6,741 $686 64 - - - - - - $283
6,741
kWh
$686
64
kW-months/year
-
-
$
-
-
$
-
-
%
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$148
Cost:
$116
$148 3,517 - - - - - - - - $148
3,517
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
%
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$825
Cost:
$530
$825 19,637 - - - - - - - - $825
19,637
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
%
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$727
Cost:
$13
$727 17,292 - - - - - - - - $727
17,292
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
%
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$5,285
Cost:
$1,045
$5,285 125,733 - - - - - - - - $5,285
125,733
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
%
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,624
Cost:
$391
$2,624 62,427 - - - - - - - - $2,624
62,427
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
%
07: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$2,600
Cost:
$2,520
$2,600 61,841 - - - - - - - - $2,600
61,841
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
%
08: 3.5248 SEPARATE AND RECYCLE SCRAP METAL TO FOUNDRY OR FOR SALE Savings:
$31,200
Cost:
$250
- - - - $31,200 - - - - - -
-
kWh
-
-
kW-months/year
$31,200
-
$
-
-
$
-
-
%
09: 3.8133 CONVERT TO AQUEOUS CLEANING Savings:
$21,560
Cost:
-
- - - - $4,595 - $16,965 - - - -
-
kWh
-
-
kW-months/year
$4,595
-
$
$16,965
-
$
-
-
%
10: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$1,578,119
Cost:
$130,888
- - - - - - - - $1,578,119 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
$1,578,119
-
%
11: 4.1130 INSTALL REFRIGERATION SYSTEM TO COOL PRODUCT Savings:
$1,602,000
Cost:
$19,278
- - - - - - - - $1,602,000 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
$1,602,000
-
%
TOTAL RECOMMENDED Savings:
$3,246,057
Cost:
$156,270
$12,492 297,188 $686 64 $35,795 - $16,965 - $3,180,119 - $12,492
297,188
kWh
$686
64
kW-months/year
$35,795
-
$
$16,965
-
$
$3,180,119
-
%
TOTAL IMPLEMENTED Savings:
$35,668
Cost:
$2,009
$3,782 89,977 $686 64 $31,200 - - - - - $3,782
89,977
kWh
$686
64
kW-months/year
$31,200
-
$
-
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ %
Electricity Usage Electricity Demand Administrative Changes Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand Administrative Changes Ancillary Material Cost Increase in Production