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IAC Assessment: WV0109
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IAC Assessment: WV0109
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IAC Center West Virginia University
Assessment Year 1997
Principal Product Dairy PRoducts
NAICS n/a
SIC 2026 - Fluid Milk
Sales $50,000,000-$100,000,000
# of Employees 125
Plant Area (Sq.Ft.) 92,000
Annual Production 220,000,000 Pounds
Production Hrs. Annual 8,736
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $52,660 840,211 kWh $0.06
Electricity Demand $182,195 17,528 kW-months/year $10.39
Electricity Fees $93,242 - $ -
Natural Gas $119,512 31,423 MMBtu $3.80
TOTAL ENERGY COSTS $447,609
RECOMMENDED SAVINGS* $130,161 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $41,583
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Primary Raw Material By-product Production Electricity Usage Electricity Demand Natural Gas Primary Raw Material By-product Production
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$3,527
Cost:
$5,295
$632 36,342 $2,895 250 - - - - - - $632
36,342
kWh
$2,895
250
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,337
Cost:
$384
$2,337 136,870 - - - - - - - - $2,337
136,870
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$616
Cost:
$478
$616 35,463 - - - - - - - - $616
35,463
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$962
Cost:
$15
$962 55,393 - - - - - - - - $962
55,393
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$26,265
Cost:
$3,000
- - - - $26,265 6,906 - - - - -
-
kWh
-
-
kW-months/year
$26,265
6,906
MMBtu
-
-
$
-
-
$
06: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$7,904
Cost:
$6,300
- - - - $7,904 2,080 - - - - -
-
kWh
-
-
kW-months/year
$7,904
2,080
MMBtu
-
-
$
-
-
$
07: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$1,550
Cost:
$441
- - - - $1,550 306 - - - - -
-
kWh
-
-
kW-months/year
$1,550
306
MMBtu
-
-
$
-
-
$
08: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$35,000
Cost:
$5,000
- - - - - - - - $35,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$35,000
-
$
09: 3.5212 REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS Savings:
$5,200
Cost:
$200
- - - - - - - - $5,200 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$5,200
-
$
10: 4.2110 CONSIDER USE / PURCHASE OF BULK MATERIALS WHERE POSSIBLE Savings:
$46,800
Cost:
-
- - - - - - $46,800 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$46,800
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$130,161
Cost:
$21,113
$4,547 264,068 $2,895 250 $35,719 9,292 $46,800 - $40,200 - $4,547
264,068
kWh
$2,895
250
kW-months/year
$35,719
9,292
MMBtu
$46,800
-
$
$40,200
-
$
TOTAL IMPLEMENTED Savings:
$41,583
Cost:
$15,420
$2,969 173,212 $2,895 250 $35,719 9,292 - - - - $2,969
173,212
kWh
$2,895
250
kW-months/year
$35,719
9,292
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Primary Raw Material By-product Production Electricity Usage Electricity Demand Natural Gas Primary Raw Material By-product Production