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IAC Assessment: WV0113
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IAC Assessment: WV0113
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IAC Center West Virginia University
Assessment Year 1997
Principal Product Plastic Thermo Forming Products
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 83
Plant Area (Sq.Ft.) 100,000
Annual Production 400,000 Pieces
Production Hrs. Annual 8,484
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $381,636 13,571,219 kWh $0.03
Electricity Fees $207,226 - $ -
Natural Gas $28,783 4,898 MMBtu $5.88
TOTAL ENERGY COSTS $617,645
RECOMMENDED SAVINGS* $141,898 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $15,427
#|Description Savings
Cost
Status Electricity Usage Natural Gas Primary Product By-product Production Electricity Usage Natural Gas Primary Product By-product Production
$ kWh $ MMBtu $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,110
Cost:
$1,453
$3,110 71,512 - - - - - - $3,110
71,512
kWh
-
-
MMBtu
-
-
$
-
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,679
Cost:
$496
$1,679 38,687 - - - - - - $1,679
38,687
kWh
-
-
MMBtu
-
-
$
-
-
$
03: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$1,450
Cost:
$360
$1,450 33,411 - - - - - - $1,450
33,411
kWh
-
-
MMBtu
-
-
$
-
-
$
04: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$1,615
Cost:
$1,439
$1,615 37,222 - - - - - - $1,615
37,222
kWh
-
-
MMBtu
-
-
$
-
-
$
05: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$814
Cost:
$800
$814 18,757 - - - - - - $814
18,757
kWh
-
-
MMBtu
-
-
$
-
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$4,880
Cost:
$1,220
- - $4,880 830 - - - - -
-
kWh
$4,880
830
MMBtu
-
-
$
-
-
$
07: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,000
Cost:
$500
- - $1,000 170 - - - - -
-
kWh
$1,000
170
MMBtu
-
-
$
-
-
$
08: 2.1123 INSTALL AUTOMATIC STACK DAMPER Savings:
$7,723
Cost:
$800
- - $7,723 1,315 - - - - -
-
kWh
$7,723
1,315
MMBtu
-
-
$
-
-
$
09: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$1,382
Cost:
$1,800
- - $1,382 235 - - - - -
-
kWh
$1,382
235
MMBtu
-
-
$
-
-
$
10: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$735
Cost:
$50
- - $735 125 - - - - -
-
kWh
$735
125
MMBtu
-
-
$
-
-
$
11: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$6,550
Cost:
$200
- - - - - - $6,550 - -
-
kWh
-
-
MMBtu
-
-
$
$6,550
-
$
12: 3.5217 REUSE / RECYCLE/ SELL PAPER PRODUCTS Savings:
$1,200
Cost:
$100
- - - - - - $1,200 - -
-
kWh
-
-
MMBtu
-
-
$
$1,200
-
$
13: 4.1120 REPLACE OLD MACHINE WITH NEW AUTOMATIC MULTI-STATION TOOL Savings:
$109,760
Cost:
$97,500
- - - - $109,760 - - - -
-
kWh
-
-
MMBtu
$109,760
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$141,898
Cost:
$106,718
$8,668 199,589 $15,720 2,675 $109,760 - $7,750 - $8,668
199,589
kWh
$15,720
2,675
MMBtu
$109,760
-
$
$7,750
-
$
TOTAL IMPLEMENTED Savings:
$15,427
Cost:
$4,463
$4,560 104,923 $3,117 530 - - $7,750 - $4,560
104,923
kWh
$3,117
530
MMBtu
-
-
$
$7,750
-
$
Savings
Cost
$ kWh $ MMBtu $ $ $ $
Electricity Usage Natural Gas Primary Product By-product Production Electricity Usage Natural Gas Primary Product By-product Production