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IAC Assessment: WV0116
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IAC Assessment: WV0116
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IAC Center West Virginia University
Assessment Year 1997
Principal Product Hydrocarbon Resin
NAICS n/a
SIC 2821 - Plastics Materials And Resins
Sales $100,000,000-$500,000,000
# of Employees 330
Plant Area (Sq.Ft.) 1,950,000
Annual Production 70,000,000 Pounds
Production Hrs. Annual 8,568
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,035,910 44,621,630 kWh $0.02
Electricity Demand $638,645 78,074 kW-months/year $8.18
Electricity Fees $77,869 - $ -
Natural Gas $712,382 146,775 MMBtu $4.85
TOTAL ENERGY COSTS $2,464,806
RECOMMENDED SAVINGS* $227,209 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $7,853
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Increase in Production
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $ $ %
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,254
Cost:
$439
$126 4,982 $1,128 138 - - - - - - - - - - $126
4,982
kWh
$1,128
138
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
%
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$220
Cost:
$600
$220 8,792 - - - - - - - - - - - - $220
8,792
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
%
03: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$4,312
Cost:
$2,000
- - - - $4,312 889 - - - - - - - - -
-
kWh
-
-
kW-months/year
$4,312
889
MMBtu
-
-
$
-
-
$
-
-
$
-
-
%
04: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$4,636
Cost:
$11,600
- - - - $4,636 956 - - - - - - - - -
-
kWh
-
-
kW-months/year
$4,636
956
MMBtu
-
-
$
-
-
$
-
-
$
-
-
%
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$262
Cost:
$268
- - - - $262 54 - - - - - - - - -
-
kWh
-
-
kW-months/year
$262
54
MMBtu
-
-
$
-
-
$
-
-
$
-
-
%
06: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$2,025
Cost:
-
- - - - - - - - - - $2,025 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$2,025
-
$
-
-
%
07: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$25,500
Cost:
$5,000
- - - - - - $(-19,500) - $45,000 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$(-19,500)
-
$
$45,000
-
$
-
-
$
-
-
%
08: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$189,000
Cost:
$2,360
- - - - - - - - - - - - $189,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
$189,000
-
%
TOTAL RECOMMENDED Savings:
$227,209
Cost:
$22,267
$346 13,774 $1,128 138 $9,210 1,899 $(-19,500) - $45,000 - $2,025 - $189,000 - $346
13,774
kWh
$1,128
138
kW-months/year
$9,210
1,899
MMBtu
$(-19,500)
-
$
$45,000
-
$
$2,025
-
$
$189,000
-
%
TOTAL IMPLEMENTED Savings:
$7,853
Cost:
$2,707
$126 4,982 $1,128 138 $4,574 943 - - - - $2,025 - - - $126
4,982
kWh
$1,128
138
kW-months/year
$4,574
943
MMBtu
-
-
$
-
-
$
$2,025
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $ $ %
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Increase in Production