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IAC Assessment: WV0119
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IAC Assessment: WV0119
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IAC Center West Virginia University
Assessment Year 1997
Principal Product Molded Rubber Products
NAICS n/a
SIC 3069 - Fabricated Rubber Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 35
Plant Area (Sq.Ft.) 250,000
Annual Production 4,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $158,075 4,537,222 kWh $0.03
Electricity Demand $80,485 8,609 kW-months/year $9.35
Electricity Fees $47,601 - $ -
Natural Gas $274,273 68,586 MMBtu $4.00
TOTAL ENERGY COSTS $560,434
RECOMMENDED SAVINGS* $185,468 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $165,264
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$3,645
Cost:
$5,151
$1,142 25,205 $2,503 266 - - - - - - $1,142
25,205
kWh
$2,503
266
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,860
Cost:
$345
$1,860 41,032 - - - - - - - - $1,860
41,032
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,490
Cost:
$350
$3,490 76,788 - - - - - - - - $3,490
76,788
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$3,575
Cost:
$5,757
$3,575 78,839 - - - - - - - - $3,575
78,839
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$617
Cost:
$500
- - - - $617 154 - - - - -
-
kWh
-
-
kW-months/year
$617
154
MMBtu
-
-
$
-
-
$
06: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$3,700
Cost:
$1,200
- - - - $3,700 925 - - - - -
-
kWh
-
-
kW-months/year
$3,700
925
MMBtu
-
-
$
-
-
$
07: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$2,660
Cost:
$2,700
- - - - $2,660 665 - - - - -
-
kWh
-
-
kW-months/year
$2,660
665
MMBtu
-
-
$
-
-
$
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$7,824
Cost:
$5,127
- - - - $7,824 1,956 - - - - -
-
kWh
-
-
kW-months/year
$7,824
1,956
MMBtu
-
-
$
-
-
$
09: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$7,136
Cost:
$16,305
- - - - $7,136 1,784 - - - - -
-
kWh
-
-
kW-months/year
$7,136
1,784
MMBtu
-
-
$
-
-
$
10: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$137,441
Cost:
$16,000
$140 3,224 - - - - $54,681 - $82,620 - $140
3,224
kWh
-
-
kW-months/year
-
-
MMBtu
$54,681
-
$
$82,620
-
$
11: 3.5217 REUSE / RECYCLE/ SELL PAPER PRODUCTS Savings:
$2,500
Cost:
$100
- - - - - - $2,500 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,500
-
$
-
-
$
12: 4.5150 INSTALL SHELVES / RACKS TO UTILIZE UNUSED SPACE Savings:
$11,020
Cost:
$30,000
- - - - - - $11,020 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$11,020
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$185,468
Cost:
$83,535
$10,207 225,088 $2,503 266 $21,937 5,484 $68,201 - $82,620 - $10,207
225,088
kWh
$2,503
266
kW-months/year
$21,937
5,484
MMBtu
$68,201
-
$
$82,620
-
$
TOTAL IMPLEMENTED Savings:
$165,264
Cost:
$64,700
$5,490 121,044 - - $11,453 2,863 $65,701 - $82,620 - $5,490
121,044
kWh
-
-
kW-months/year
$11,453
2,863
MMBtu
$65,701
-
$
$82,620
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost