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IAC Assessment: WV0129
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IAC Assessment: WV0129
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IAC Center West Virginia University
Assessment Year 1997
Principal Product Plastic Compounding Materials
NAICS n/a
SIC 3087 - Custom Compound Purchased Resins
Sales $10,000,000-$50,000,000
# of Employees 90
Plant Area (Sq.Ft.) 89,400
Annual Production 30,000,000 Pounds
Production Hrs. Annual 8,736
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $558,308 7,817,116 kWh $0.07
Electricity Fees $72,772 - $ -
Natural Gas $47,631 20,356 MMBtu $2.34
TOTAL ENERGY COSTS $697,611
RECOMMENDED SAVINGS* $496,263 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $12,471
#|Description Savings
Cost
Status Electricity Usage Natural Gas Water Disposal Administrative Changes Increase in Production Electricity Usage Natural Gas Water Disposal Administrative Changes Increase in Production
$ kWh $ MMBtu $ Tgal $ $ $ %
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$4,294
Cost:
$12,594
$4,294 53,048 - - - - - - - - $4,294
53,048
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
%
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,704
Cost:
$205
$1,704 21,102 - - - - - - - - $1,704
21,102
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
%
03: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$1,750
Cost:
$375
$1,750 21,688 - - - - - - - - $1,750
21,688
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
%
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$550
Cost:
$500
- - $550 235 - - - - - - -
-
kWh
$550
235
MMBtu
-
-
Tgal
-
-
$
-
-
%
05: 2.1123 INSTALL AUTOMATIC STACK DAMPER Savings:
$1,848
Cost:
$250
- - $1,848 790 - - - - - - -
-
kWh
$1,848
790
MMBtu
-
-
Tgal
-
-
$
-
-
%
06: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$240
Cost:
$1,475
- - $240 103 - - - - - - -
-
kWh
$240
103
MMBtu
-
-
Tgal
-
-
$
-
-
%
07: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$53
Cost:
$44
- - $53 22 - - - - - - -
-
kWh
$53
22
MMBtu
-
-
Tgal
-
-
$
-
-
%
08: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$60,000
Cost:
$200
- - - - - - $60,000 - - - -
-
kWh
-
-
MMBtu
-
-
Tgal
$60,000
-
$
-
-
%
09: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$5,824
Cost:
$2,300
- - - - $5,824 1,386,667 - - - - -
-
kWh
-
-
MMBtu
$5,824
1,386,667
Tgal
-
-
$
-
-
%
10: 4.1120 REPLACE OLD MACHINE WITH NEW AUTOMATIC MULTI-STATION TOOL Savings:
$420,000
Cost:
$35,000
- - - - - - - - $420,000 - -
-
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
$420,000
-
%
TOTAL RECOMMENDED Savings:
$496,263
Cost:
$52,943
$7,748 95,838 $2,691 1,150 $5,824 1,386,667 $60,000 - $420,000 - $7,748
95,838
kWh
$2,691
1,150
MMBtu
$5,824
1,386,667
Tgal
$60,000
-
$
$420,000
-
%
TOTAL IMPLEMENTED Savings:
$12,471
Cost:
$15,813
$6,044 74,736 $603 257 $5,824 1,386,667 - - - - $6,044
74,736
kWh
$603
257
MMBtu
$5,824
1,386,667
Tgal
-
-
$
-
-
%
Savings
Cost
$ kWh $ MMBtu $ Tgal $ $ $ %
Electricity Usage Natural Gas Water Disposal Administrative Changes Increase in Production Electricity Usage Natural Gas Water Disposal Administrative Changes Increase in Production