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IAC Assessment: WV0137
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IAC Assessment: WV0137
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IAC Center West Virginia University
Assessment Year 1998
Principal Product Dry Dog Food
NAICS n/a
SIC 2048 - Prepared Feeds, Nec
Sales $10,000,000-$50,000,000
# of Employees 75
Plant Area (Sq.Ft.) 14,000
Annual Production 41,000 Tons
Production Hrs. Annual 7,488
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $147,252 2,928,253 kWh $0.05
Natural Gas $188,557 26,592 MMBtu $7.09
TOTAL ENERGY COSTS $335,809
RECOMMENDED SAVINGS* $70,526 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $59,032
#|Description Savings
Cost
Status Electricity Usage Natural Gas Administrative Changes Water Consumption Electricity Usage Natural Gas Administrative Changes Water Consumption
$ kWh $ MMBtu $ $ $ Tgal
01: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$554
Cost:
$440
$554 14,361 - - - - - - $554
14,361
kWh
-
-
MMBtu
-
-
$
-
-
Tgal
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$5,014
Cost:
$11,290
$5,014 127,491 - - - - - - $5,014
127,491
kWh
-
-
MMBtu
-
-
$
-
-
Tgal
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$500
Cost:
$290
- - $500 71 - - - - -
-
kWh
$500
71
MMBtu
-
-
$
-
-
Tgal
04: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$527
Cost:
$2,700
$527 13,775 - - - - - - $527
13,775
kWh
-
-
MMBtu
-
-
$
-
-
Tgal
05: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$5,117
Cost:
$1,875
- - $5,117 721 - - - - -
-
kWh
$5,117
721
MMBtu
-
-
$
-
-
Tgal
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,532
Cost:
$1,120
- - $1,532 216 - - - - -
-
kWh
$1,532
216
MMBtu
-
-
$
-
-
Tgal
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$568
Cost:
$840
- - $568 157 - - - - -
-
kWh
$568
157
MMBtu
-
-
$
-
-
Tgal
08: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$1,307
Cost:
$1,300
- - - - - - $1,307 - -
-
kWh
-
-
MMBtu
-
-
$
$1,307
-
Tgal
09: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$3,975
Cost:
$11,000
- - - - $3,975 - - - -
-
kWh
-
-
MMBtu
$3,975
-
$
-
-
Tgal
10: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$1,512
Cost:
-
- - - - $1,512 - - - -
-
kWh
-
-
MMBtu
$1,512
-
$
-
-
Tgal
11: 4.112 REPLACE OLD MACHINE WITH NEW AUTOMATIC MULTI-STATION TOOL Savings:
$49,920
Cost:
$15,000
- - - - $49,920 - - - -
-
kWh
-
-
MMBtu
$49,920
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$70,526
Cost:
$45,855
$6,095 155,627 $7,717 1,165 $55,407 - $1,307 - $6,095
155,627
kWh
$7,717
1,165
MMBtu
$55,407
-
$
$1,307
-
Tgal
TOTAL IMPLEMENTED Savings:
$59,032
Cost:
$28,140
$5,568 141,852 $2,032 287 $51,432 - - - $5,568
141,852
kWh
$2,032
287
MMBtu
$51,432
-
$
-
-
Tgal
Savings
Cost
$ kWh $ MMBtu $ $ $ Tgal
Electricity Usage Natural Gas Administrative Changes Water Consumption Electricity Usage Natural Gas Administrative Changes Water Consumption