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IAC Assessment: WV0144
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IAC Assessment: WV0144
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IAC Center West Virginia University
Assessment Year 1998
Principal Product Machine made crystal
NAICS n/a
SIC 3231 - Products Of Purchased Glass
Sales $10,000,000-$50,000,000
# of Employees 282
Plant Area (Sq.Ft.) 140,000
Annual Production 9,000 Tons
Production Hrs. Annual 8,640
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $417,841 8,980,950 kWh $0.05
Electricity Demand $196,514 22,000 kW-months/year $8.93
Electricity Fees $(-15,763) - $ -
Natural Gas $407,695 106,340 MMBtu $3.83
TOTAL ENERGY COSTS $1,006,287
RECOMMENDED SAVINGS* $185,662 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $111,554
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Solid Waste (haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Solid Waste (haz) Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ lb $ $
01: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$588
Cost:
-
$588 23,740 - - - - - - - - - - - - $588
23,740
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
lb
-
-
$
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$8,584
Cost:
$1,007
- - - - $8,584 2,241 - - - - - - - - -
-
kWh
-
-
kW-months/year
$8,584
2,241
MMBtu
-
-
gal
-
-
lb
-
-
lb
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,478
Cost:
$140
$2,478 100,528 - - - - - - - - - - - - $2,478
100,528
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
lb
-
-
$
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,816
Cost:
$560
$1,816 73,564 - - - - - - - - - - - - $1,816
73,564
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
lb
-
-
$
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$5,809
Cost:
$263
- - - - $5,809 1,517 - - - - - - - - -
-
kWh
-
-
kW-months/year
$5,809
1,517
MMBtu
-
-
gal
-
-
lb
-
-
lb
-
-
$
06: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$3,804
Cost:
$2,000
- - - - $3,804 1,000 - - - - - - - - -
-
kWh
-
-
kW-months/year
$3,804
1,000
MMBtu
-
-
gal
-
-
lb
-
-
lb
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,565
Cost:
$3,310
$3,085 125,147 $4,480 547 - - - - - - - - - - $3,085
125,147
kWh
$4,480
547
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
lb
-
-
$
08: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$2,801
Cost:
$390
$2,801 113,716 - - - - - - - - - - - - $2,801
113,716
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
lb
-
-
$
09: 2.8113 PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER Savings:
$35,092
Cost:
-
- - - - - - - - - - - - $35,092 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
lb
$35,092
-
$
10: 3.5212 REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS Savings:
$122
Cost:
-
- - - - - - - - - - $122 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$122
-
lb
-
-
$
11: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$3,403
Cost:
$11,000
- - - - - - - - $3,403 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$3,403
-
lb
-
-
lb
-
-
$
12: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$23,400
Cost:
$8,050
- - - - - - $23,400 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$23,400
-
gal
-
-
lb
-
-
lb
-
-
$
13: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$6,700
Cost:
$60
- - - - - - - - $6,700 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$6,700
-
lb
-
-
lb
-
-
$
14: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$300
Cost:
$60
- - - - - - - - $300 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$300
-
lb
-
-
lb
-
-
$
15: 4.432 CROSS-TRAIN PERSONNEL TO AVOID LOST TIME Savings:
$83,200
Cost:
$1,673
- - - - - - - - - - - - $83,200 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
lb
$83,200
-
$
TOTAL RECOMMENDED Savings:
$185,662
Cost:
$28,513
$10,768 436,695 $4,480 547 $18,197 4,758 $23,400 - $10,403 - $122 - $118,292 - $10,768
436,695
kWh
$4,480
547
kW-months/year
$18,197
4,758
MMBtu
$23,400
-
gal
$10,403
-
lb
$122
-
lb
$118,292
-
$
TOTAL IMPLEMENTED Savings:
$111,554
Cost:
$7,060
$8,290 336,167 $4,480 547 $8,584 2,241 - - $7,000 - - - $83,200 - $8,290
336,167
kWh
$4,480
547
kW-months/year
$8,584
2,241
MMBtu
-
-
gal
$7,000
-
lb
-
-
lb
$83,200
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ lb $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Solid Waste (haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Solid Waste (haz) Administrative Changes