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IAC Assessment: WV0157
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IAC Assessment: WV0157
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IAC Center West Virginia University
Assessment Year 1999
Principal Product Carburetors, CV Joints
NAICS n/a
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $10,000,000-$50,000,000
# of Employees 325
Plant Area (Sq.Ft.) 209,000
Annual Production 300,000 Pieces
Production Hrs. Annual 2,600
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $146,871 2,578,839 kWh $0.06
Electricity Demand $46,775 8,612 kW-months/year $5.43
Electricity Fees $1,887 - $ -
Natural Gas $41,905 5,861 MMBtu $7.15
TOTAL ENERGY COSTS $237,438
RECOMMENDED SAVINGS* $196,765 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $29,382
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Administrative Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $
01: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$2,790
Cost:
$970
$2,790 71,805 - - - - - - - - - - $2,790
71,805
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$979
Cost:
$46
$979 25,205 - - - - - - - - - - $979
25,205
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
03: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$1,445
Cost:
$2,052
$1,445 37,222 - - - - - - - - - - $1,445
37,222
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,203
Cost:
$520
$2,203 56,858 - - - - - - - - - - $2,203
56,858
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
05: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,009
Cost:
$977
$1,009 7,620 - - - - - - - - - - $1,009
7,620
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$623
Cost:
$450
- - - - - - $623 87 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$623
87
MMBtu
-
-
Tgal
-
-
$
07: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$6,485
Cost:
$7,500
- - - - - - $6,485 907 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$6,485
907
MMBtu
-
-
Tgal
-
-
$
08: 2.2444 USE HOT PROCESS FLUIDS TO PREHEAT INCOMING PROCESS FLUIDS Savings:
$1,488
Cost:
$1,650
- - - - - - $1,488 198 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,488
198
MMBtu
-
-
Tgal
-
-
$
09: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$3,445
Cost:
$1,000
- - - - - - $3,445 482 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$3,445
482
MMBtu
-
-
Tgal
-
-
$
10: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$1,059
Cost:
$1,879
- - - - $1,059 - - - - - - - -
-
kWh
-
-
kW-months/year
$1,059
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
11: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$3,812
Cost:
$224
$3,812 98,183 - - - - - - - - - - $3,812
98,183
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
12: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$328
Cost:
-
- - - - - - - - - - $328 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
$328
-
$
13: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL Savings:
$7,217
Cost:
$4,265
- - - - - - - - $7,217 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$7,217
-
Tgal
-
-
$
14: 4.4220 UTILIZE OUTSIDE CONTRACTING Savings:
$14,816
Cost:
-
- - - - - - - - - - $14,816 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
$14,816
-
$
15: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$146,629
Cost:
$250,000
- - - - - - - - - - $146,629 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
$146,629
-
$
16: 4.6320 CHANGE OPERATING CONDITIONS Savings:
$2,437
Cost:
-
- - $2,437 - - - - - - - - - -
-
kWh
$2,437
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$196,765
Cost:
$271,533
$12,238 296,893 $2,437 - $1,059 - $12,041 1,674 $7,217 - $161,773 - $12,238
296,893
kWh
$2,437
-
kW-months/year
$1,059
-
$
$12,041
1,674
MMBtu
$7,217
-
Tgal
$161,773
-
$
TOTAL IMPLEMENTED Savings:
$29,382
Cost:
$3,737
$10,793 259,671 - - - - $3,445 482 - - $15,144 - $10,793
259,671
kWh
-
-
kW-months/year
-
-
$
$3,445
482
MMBtu
-
-
Tgal
$15,144
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Administrative Changes