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IAC Assessment: WV0159
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IAC Assessment: WV0159
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Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
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IAC Center West Virginia University
Assessment Year 1999
Principal Product Auot car mats, consoles, seat fabric, auto carpets
NAICS n/a
SIC 2273 - Carpets And Rugs
Sales $50,000,000-$100,000,000
# of Employees 400
Plant Area (Sq.Ft.) 215,191
Annual Production 49,920,000 Pounds
Production Hrs. Annual 6,656
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $499,770 11,113,130 kWh $0.04
Electricity Fees $167,881 - $ -
Natural Gas $567,127 124,864 MMBtu $4.54
TOTAL ENERGY COSTS $1,234,778
RECOMMENDED SAVINGS* $230,619 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $120,133
#|Description Savings
Cost
Status Electricity Usage Electricity Fees Natural Gas LPG Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Fees Natural Gas LPG Solid Waste (non-haz) Personnel Changes
$ kWh $ $ $ MMBtu $ MMBtu $ lb $ $
01: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$566
Cost:
$512
$566 4,103 - - - - - - - - - - $566
4,103
kWh
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
$
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$18,085
Cost:
$24,240
- - $18,085 - - - - - - - - - -
-
kWh
$18,085
-
$
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
$
03: 2.1331 BURN A LESS EXPENSIVE GRADE OF FUEL Savings:
$60,045
Cost:
$26,400
- - - - $(-19,320) (-4,256) $79,365 4,256 - - - - -
-
kWh
-
-
$
$(-19,320)
(-4,256)
MMBtu
$79,365
4,256
MMBtu
-
-
lb
-
-
$
04: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$2,860
Cost:
$3,870
$2,860 63,599 - - - - - - - - - - $2,860
63,599
kWh
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$5,760
Cost:
$30
$5,760 128,077 - - - - - - - - - - $5,760
128,077
kWh
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,054
Cost:
$100
$1,054 23,447 - - - - - - - - - - $1,054
23,447
kWh
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
$
07: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$10,691
Cost:
$4,100
- - - - $10,691 2,355 - - - - - - -
-
kWh
-
-
$
$10,691
2,355
MMBtu
-
-
MMBtu
-
-
lb
-
-
$
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$448
Cost:
$175
$448 9,965 - - - - - - - - - - $448
9,965
kWh
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
$
09: 3.5212 REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS Savings:
$3,660
Cost:
$55
- - - - - - - - $3,660 - - - -
-
kWh
-
-
$
-
-
MMBtu
-
-
MMBtu
$3,660
-
lb
-
-
$
10: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$18,805
Cost:
$50
- - - - - - - - $18,805 - - - -
-
kWh
-
-
$
-
-
MMBtu
-
-
MMBtu
$18,805
-
lb
-
-
$
11: 4.1140 ADD/MODIFY EQUIPMENT TO IMPROVE DRYING PROCESS Savings:
$108,645
Cost:
$100,000
- - - - - - - - - - $108,645 - -
-
kWh
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
lb
$108,645
-
$
TOTAL RECOMMENDED Savings:
$230,619
Cost:
$159,532
$10,688 229,191 $18,085 - $(-8,629) (-1,901) $79,365 4,256 $22,465 - $108,645 - $10,688
229,191
kWh
$18,085
-
$
$(-8,629)
(-1,901)
MMBtu
$79,365
4,256
MMBtu
$22,465
-
lb
$108,645
-
$
TOTAL IMPLEMENTED Savings:
$120,133
Cost:
$100,872
$7,828 165,592 - - - - - - $3,660 - $108,645 - $7,828
165,592
kWh
-
-
$
-
-
MMBtu
-
-
MMBtu
$3,660
-
lb
$108,645
-
$
Savings
Cost
$ kWh $ $ $ MMBtu $ MMBtu $ lb $ $
Electricity Usage Electricity Fees Natural Gas LPG Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Fees Natural Gas LPG Solid Waste (non-haz) Personnel Changes