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IAC Assessment: WV0162
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IAC Assessment: WV0162
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IAC Center West Virginia University
Assessment Year 1999
Principal Product Complex Grey/Ductile Iron Castings
NAICS n/a
SIC 3321 - Gray And Ductile Iron Foundries
Sales $5,000,000-$10,000,000
# of Employees 40
Plant Area (Sq.Ft.) 25,800
Annual Production 5,200 Pounds
Production Hrs. Annual 4,160
Location (State) WV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $174,558 2,898,007 kWh $0.06
Electricity Fees $378 - $ -
Natural Gas $17,581 3,623 MMBtu $4.85
TOTAL ENERGY COSTS $192,517
RECOMMENDED SAVINGS* $148,082 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $27,386
#|Description Savings
Cost
Status Electricity Usage Electricity Fees Natural Gas Solid Waste (non-haz) Administrative Changes Electricity Usage Electricity Fees Natural Gas Solid Waste (non-haz) Administrative Changes
$ kWh $ $ $ MMBtu $ lb $ $
01: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$107,972
Cost:
$39,000
- - $107,972 - - - - - - - -
-
kWh
$107,972
-
$
-
-
MMBtu
-
-
lb
-
-
$
02: 2.1331 BURN A LESS EXPENSIVE GRADE OF FUEL Savings:
$6,113
Cost:
$4,000
- - - - - - - - $6,113 - -
-
kWh
-
-
$
-
-
MMBtu
-
-
lb
$6,113
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$317
Cost:
$20
$317 5,275 - - - - - - - - $317
5,275
kWh
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
04: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$2,895
Cost:
-
- - $2,895 - - - - - - - -
-
kWh
$2,895
-
$
-
-
MMBtu
-
-
lb
-
-
$
05: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$1,295
Cost:
$1,350
- - - - $1,295 771 - - - - -
-
kWh
-
-
$
$1,295
771
MMBtu
-
-
lb
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,920
Cost:
$109
$3,920 65,064 - - - - - - - - $3,920
65,064
kWh
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,780
Cost:
$36
$1,780 29,308 - - - - - - - - $1,780
29,308
kWh
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
08: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$988
Cost:
$636
$988 16,413 - - - - - - - - $988
16,413
kWh
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$381
Cost:
$150
$381 6,448 - - - - - - - - $381
6,448
kWh
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
10: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$691
Cost:
$180
$691 41,618 - - - - - - - - $691
41,618
kWh
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
11: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$560
Cost:
$2,000
- - - - - - $560 - - - -
-
kWh
-
-
$
-
-
MMBtu
$560
-
lb
-
-
$
12: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$1,170
Cost:
$50
- - - - - - $1,170 - - - -
-
kWh
-
-
$
-
-
MMBtu
$1,170
-
lb
-
-
$
13: 4.5220 MODIFY STORAGE SPACE TO AVOID RENTAL OF A WAREHOUSE Savings:
$20,000
Cost:
$432
- - - - - - - - $20,000 - -
-
kWh
-
-
$
-
-
MMBtu
-
-
lb
$20,000
-
$
TOTAL RECOMMENDED Savings:
$148,082
Cost:
$47,963
$8,077 164,126 $110,867 - $1,295 771 $1,730 - $26,113 - $8,077
164,126
kWh
$110,867
-
$
$1,295
771
MMBtu
$1,730
-
lb
$26,113
-
$
TOTAL IMPLEMENTED Savings:
$27,386
Cost:
$1,383
$7,386 122,508 - - - - - - $20,000 - $7,386
122,508
kWh
-
-
$
-
-
MMBtu
-
-
lb
$20,000
-
$
Savings
Cost
$ kWh $ $ $ MMBtu $ lb $ $
Electricity Usage Electricity Fees Natural Gas Solid Waste (non-haz) Administrative Changes Electricity Usage Electricity Fees Natural Gas Solid Waste (non-haz) Administrative Changes