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IAC Assessment: WV0163
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IAC Assessment: WV0163
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IAC Center West Virginia University
Assessment Year 1999
Principal Product Fiber filters
NAICS n/a
SIC 3564 - Blowers And Fans
Sales $10,000,000-$50,000,000
# of Employees 125
Plant Area (Sq.Ft.) 100,000
Annual Production 357,000 Thousand Feet
Production Hrs. Annual 8,568
Location (State) WV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $156,806 3,606,389 kWh $0.04
Natural Gas $267,372 75,878 MMBtu $3.52
TOTAL ENERGY COSTS $424,178
RECOMMENDED SAVINGS* $91,943 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $81,625
#|Description Savings
Cost
Status Electricity Usage Natural Gas LPG Water Disposal Solid Waste (non-haz) Primary Product Electricity Usage Natural Gas LPG Water Disposal Solid Waste (non-haz) Primary Product
$ kWh $ MMBtu $ MMBtu $ Tgal $ lb $ $
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,038
Cost:
$30
$2,038 71,805 - - - - - - - - - - $2,038
71,805
kWh
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,261
Cost:
$132
$1,261 44,549 - - - - - - - - - - $1,261
44,549
kWh
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
03: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$1,997
Cost:
$1,290
$1,997 70,340 - - - - - - - - - - $1,997
70,340
kWh
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
04: 2.1331 BURN A LESS EXPENSIVE GRADE OF FUEL Savings:
$4,974
Cost:
$6,400
- - $(-3,387) (-962) $8,361 962 - - - - - - -
-
kWh
$(-3,387)
(-962)
MMBtu
$8,361
962
MMBtu
-
-
Tgal
-
-
lb
-
-
$
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$3,844
Cost:
$390
- - $3,844 1,092 - - - - - - - - -
-
kWh
$3,844
1,092
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$947
Cost:
$616
- - $947 299 - - - - - - - - -
-
kWh
$947
299
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$740
Cost:
$420
$740 26,084 - - - - - - - - - - $740
26,084
kWh
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
08: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$1,619
Cost:
$3,500
- - $1,619 460 - - - - - - - - -
-
kWh
$1,619
460
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
09: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL Savings:
$1,854
Cost:
$1,075
- - - - - - $1,854 - - - - - -
-
kWh
-
-
MMBtu
-
-
MMBtu
$1,854
-
Tgal
-
-
lb
-
-
$
10: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$49,719
Cost:
$11,000
- - - - - - - - $49,719 - - - -
-
kWh
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
$49,719
-
lb
-
-
$
11: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$22,950
Cost:
-
- - - - - - - - - - $22,950 - -
-
kWh
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
$22,950
-
$
TOTAL RECOMMENDED Savings:
$91,943
Cost:
$24,853
$6,036 212,778 $3,023 889 $8,361 962 $1,854 - $49,719 - $22,950 - $6,036
212,778
kWh
$3,023
889
MMBtu
$8,361
962
MMBtu
$1,854
-
Tgal
$49,719
-
lb
$22,950
-
$
TOTAL IMPLEMENTED Savings:
$81,625
Cost:
$13,887
$3,258 114,889 $3,844 1,092 - - $1,854 - $49,719 - $22,950 - $3,258
114,889
kWh
$3,844
1,092
MMBtu
-
-
MMBtu
$1,854
-
Tgal
$49,719
-
lb
$22,950
-
$
Savings
Cost
$ kWh $ MMBtu $ MMBtu $ Tgal $ lb $ $
Electricity Usage Natural Gas LPG Water Disposal Solid Waste (non-haz) Primary Product Electricity Usage Natural Gas LPG Water Disposal Solid Waste (non-haz) Primary Product