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IAC Assessment: WV0166
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IAC Assessment: WV0166
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IAC Center West Virginia University
Assessment Year 1999
Principal Product Bent and flat fabricated glass
NAICS n/a
SIC 3231 - Products Of Purchased Glass
Sales $10,000,000-$50,000,000
# of Employees 145
Plant Area (Sq.Ft.) 110,000
Annual Production 2,000 Thousand Feet
Production Hrs. Annual 6,240
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $157,475 3,679,660 kWh $0.04
Electricity Demand $140,295 14,901 kW-months/year $9.42
Electricity Fees $(-7,140) - $ -
Natural Gas $115,191 22,872 MMBtu $5.04
TOTAL ENERGY COSTS $405,821
RECOMMENDED SAVINGS* $162,022 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $102,451
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Administrative Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ gal $ lb $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$3,196
Cost:
$12,350
- - - - $3,196 - - - - - - - - - -
-
kWh
-
-
kW-months/year
$3,196
-
$
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
02: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$6,652
Cost:
$4,300
- - - - - - $6,652 1,320 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$6,652
1,320
MMBtu
-
-
gal
-
-
lb
-
-
$
03: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$600
Cost:
$1,290
- - - - - - $600 50 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$600
50
MMBtu
-
-
gal
-
-
lb
-
-
$
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$24,192
Cost:
$5,439
- - - - - - $24,192 4,800 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$24,192
4,800
MMBtu
-
-
gal
-
-
lb
-
-
$
05: 2.7122 DISCONNECT BALLASTS Savings:
$203
Cost:
$80
$203 4,982 - - - - - - - - - - - - $203
4,982
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
06: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$36
Cost:
-
$36 879 - - - - - - - - - - - - $36
879
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$730
Cost:
$198
$730 17,878 - - - - - - - - - - - - $730
17,878
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
08: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$54,120
Cost:
-
- - $54,120 5,280 - - - - - - - - - - -
-
kWh
$54,120
5,280
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$168
Cost:
$25
$168 4,103 - - - - - - - - - - - - $168
4,103
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
10: 3.5212 REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS Savings:
$7,120
Cost:
$1,260
- - - - - - - - - - $7,120 80,000 - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
$7,120
80,000
lb
-
-
$
11: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$40,226
Cost:
$12,000
- - - - - - - - $40,226 4,400,000 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$40,226
4,400,000
gal
-
-
lb
-
-
$
12: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$3,840
Cost:
$1,260
- - - - - - - - - - $3,840 12,000 - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
$3,840
12,000
lb
-
-
$
13: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$7,999
Cost:
$11,000
- - - - - - - - - - $7,999 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
$7,999
-
lb
-
-
$
14: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$6,940
Cost:
$1,800
- - - - - - - - - - $6,940 70,000 - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
$6,940
70,000
lb
-
-
$
15: 4.511 EXPAND OPERATIONS INTO UNUSED SPACE Savings:
$6,000
Cost:
$1,050
- - - - - - - - - - - - $6,000 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
lb
$6,000
-
$
TOTAL RECOMMENDED Savings:
$162,022
Cost:
$52,052
$1,137 27,842 $54,120 5,280 $3,196 - $31,444 6,170 $40,226 4,400,000 $25,899 162,000 $6,000 - $1,137
27,842
kWh
$54,120
5,280
kW-months/year
$3,196
-
$
$31,444
6,170
MMBtu
$40,226
4,400,000
gal
$25,899
162,000
lb
$6,000
-
$
TOTAL IMPLEMENTED Savings:
$102,451
Cost:
$10,889
$239 5,861 $54,120 5,280 - - $24,192 4,800 - - $17,900 162,000 $6,000 - $239
5,861
kWh
$54,120
5,280
kW-months/year
-
-
$
$24,192
4,800
MMBtu
-
-
gal
$17,900
162,000
lb
$6,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ gal $ lb $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Administrative Changes