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IAC Assessment: WV0183
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IAC Assessment: WV0183
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IAC Center West Virginia University
Assessment Year 2000
Principal Product Speciality Chemicals
NAICS n/a
SIC 2821 - Plastics Materials And Resins
Sales $1,000,000-$5,000,000
# of Employees 180
Plant Area (Sq.Ft.) 413,820
Annual Production 0 Pounds
Production Hrs. Annual 8,736
Location (State) WV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $287,086 12,949,297 kWh $0.02
Electricity Demand $136,954 19,158 kW-months/year $7.15
Electricity Fees $167,525 - $ -
Natural Gas $1,085,421 311,556 MMBtu $3.48
TOTAL ENERGY COSTS $1,676,986
RECOMMENDED SAVINGS* $228,507 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $82,150
#|Description Savings
Cost
Status Electricity Usage Natural Gas Water Disposal Administrative Changes Electricity Usage Natural Gas Water Disposal Administrative Changes
$ kWh $ MMBtu $ Tgal $ $
01: 2.2162 REDUCE EXCESS STEAM BLEEDING Savings:
$9,583
Cost:
$50,000
$9,583 292,790 - - - - - - $9,583
292,790
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
02: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$50,000
Cost:
$13,000
- - $50,000 40,000 - - - - -
-
kWh
$50,000
40,000
MMBtu
-
-
Tgal
-
-
$
03: 2.7444 CLOSE HOLES AND OPENINGS IN BUILDING SUCH AS BROKEN WINDOWS Savings:
$2,279
Cost:
$2,450
- - $2,279 655 - - - - -
-
kWh
$2,279
655
MMBtu
-
-
Tgal
-
-
$
04: 2.7145 INSTALL SKYLIGHTS Savings:
$1,074
Cost:
$3,450
$1,074 32,825 - - - - - - $1,074
32,825
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
05: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$13,112
Cost:
$550
- - $13,112 3,768 - - - - -
-
kWh
$13,112
3,768
MMBtu
-
-
Tgal
-
-
$
06: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$14,087
Cost:
$10,840
- - $14,087 4,048 - - - - -
-
kWh
$14,087
4,048
MMBtu
-
-
Tgal
-
-
$
07: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$34,536
Cost:
$10,840
- - $34,536 9,924 - - - - -
-
kWh
$34,536
9,924
MMBtu
-
-
Tgal
-
-
$
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$355
Cost:
$528
$355 10,844 - - - - - - $355
10,844
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$336
Cost:
$100
$336 10,258 - - - - - - $336
10,258
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
10: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$18,683
Cost:
$1,000
- - $18,683 5,369 - - - - -
-
kWh
$18,683
5,369
MMBtu
-
-
Tgal
-
-
$
11: 2.2423 INSTALL WASTE HEAT BOILER TO PRODUCE STEAM Savings:
$53,063
Cost:
$100,000
- - $53,063 15,248 - - - - -
-
kWh
$53,063
15,248
MMBtu
-
-
Tgal
-
-
$
12: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$17,828
Cost:
$10,000
- - - - $17,828 4,535 - - -
-
kWh
-
-
MMBtu
$17,828
4,535
Tgal
-
-
$
13: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$1,587
Cost:
$3,000
- - - - $1,587 690 - - -
-
kWh
-
-
MMBtu
$1,587
690
Tgal
-
-
$
14: 4.122 DEVELOP STANDARD PROCEDURES TO IMPROVE INTERNAL YIELDS Savings:
$11,984
Cost:
$1,500
- - - - - - $11,984 - -
-
kWh
-
-
MMBtu
-
-
Tgal
$11,984
-
$
TOTAL RECOMMENDED Savings:
$228,507
Cost:
$207,258
$11,348 346,717 $185,760 79,012 $19,415 5,225 $11,984 - $11,348
346,717
kWh
$185,760
79,012
MMBtu
$19,415
5,225
Tgal
$11,984
-
$
TOTAL IMPLEMENTED Savings:
$82,150
Cost:
$15,078
$355 10,844 $81,795 49,137 - - - - $355
10,844
kWh
$81,795
49,137
MMBtu
-
-
Tgal
-
-
$
Savings
Cost
$ kWh $ MMBtu $ Tgal $ $
Electricity Usage Natural Gas Water Disposal Administrative Changes Electricity Usage Natural Gas Water Disposal Administrative Changes