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IAC Assessment: WV0196
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IAC Assessment: WV0196
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IAC Center West Virginia University
Assessment Year 2000
Principal Product Pultrusion Products
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 188
Plant Area (Sq.Ft.) 105,000
Annual Production 24,000 Thousand Feet
Production Hrs. Annual 6,864
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $147,844 4,489,742 kWh $0.03
Electricity Demand $177,303 9,738 kW-months/year $18.21
Electricity Fees $224 - $ -
Natural Gas $19,298 3,160 MMBtu $6.11
TOTAL ENERGY COSTS $344,669
RECOMMENDED SAVINGS* $47,734 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $27,468
#|Description Savings
Cost
Status Electricity Usage Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes
$ kWh $ MMBtu $ lb $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$321
Cost:
$80
$321 9,379 - - - - - - - - $321
9,379
kWh
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
02: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$2,521
Cost:
$3,970
$2,521 76,495 - - - - - - - - $2,521
76,495
kWh
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$11,584
Cost:
$699
- - $11,584 855 - - - - - - -
-
kWh
$11,584
855
MMBtu
-
-
lb
-
-
$
-
-
$
04: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$264
Cost:
$298
- - $264 43 - - - - - - -
-
kWh
$264
43
MMBtu
-
-
lb
-
-
$
-
-
$
05: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$11,981
Cost:
$688
$11,981 184,056 - - - - - - - - $11,981
184,056
kWh
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$745
Cost:
$432
$745 22,567 - - - - - - - - $745
22,567
kWh
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$950
Cost:
$20
$950 28,722 - - - - - - - - $950
28,722
kWh
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$328
Cost:
$401
$328 2,345 - - - - - - - - $328
2,345
kWh
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
09: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$2,040
Cost:
$150
- - - - $2,040 - - - - - -
-
kWh
-
-
MMBtu
$2,040
-
lb
-
-
$
-
-
$
10: 4.514 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS Savings:
$2,000
Cost:
$658
- - - - - - - - $2,000 - -
-
kWh
-
-
MMBtu
-
-
lb
-
-
$
$2,000
-
$
11: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$15,000
Cost:
$275
- - - - - - $15,000 - - - -
-
kWh
-
-
MMBtu
-
-
lb
$15,000
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$47,734
Cost:
$7,671
$16,846 323,564 $11,848 898 $2,040 - $15,000 - $2,000 - $16,846
323,564
kWh
$11,848
898
MMBtu
$2,040
-
lb
$15,000
-
$
$2,000
-
$
TOTAL IMPLEMENTED Savings:
$27,468
Cost:
$2,336
$13,580 224,502 $11,848 898 $2,040 - - - - - $13,580
224,502
kWh
$11,848
898
MMBtu
$2,040
-
lb
-
-
$
-
-
$
Savings
Cost
$ kWh $ MMBtu $ lb $ $ $ $
Electricity Usage Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes