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IAC Assessment: WV0197
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IAC Assessment: WV0197
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IAC Center West Virginia University
Assessment Year 2000
Principal Product Flexible packaging material
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 220
Plant Area (Sq.Ft.) 125,000
Annual Production 576,000 Thousand Feet
Production Hrs. Annual 7,056
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $388,159 11,631,301 kWh $0.03
Electricity Demand $246,752 21,570 kW-months/year $11.44
Electricity Fees $21,537 - $ -
Natural Gas $420,842 95,164 MMBtu $4.42
TOTAL ENERGY COSTS $1,077,290
RECOMMENDED SAVINGS* $124,973 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $9,133
#|Description Savings
Cost
Status Electricity Usage Natural Gas Other Liquid (haz) Solid Waste (non-haz) Primary Product Electricity Usage Natural Gas Other Liquid (haz) Solid Waste (non-haz) Primary Product
$ kWh $ MMBtu $ gal $ lb $ $
01: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$286
Cost:
$50
$286 9,086 - - - - - - - - $286
9,086
kWh
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$813
Cost:
$23
$813 25,791 - - - - - - - - $813
25,791
kWh
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,257
Cost:
$242
$1,257 39,859 - - - - - - - - $1,257
39,859
kWh
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$669
Cost:
$610
$669 4,982 - - - - - - - - $669
4,982
kWh
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
05: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$7,365
Cost:
$920
$7,365 144,490 - - - - - - - - $7,365
144,490
kWh
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
06: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$58,583
Cost:
$15,828
- - $58,583 13,254 - - - - - - -
-
kWh
$58,583
13,254
MMBtu
-
-
gal
-
-
lb
-
-
$
07: 3.6124 BURN WASTE OIL FOR HEAT Savings:
$28,800
Cost:
$1,579
- - - - $28,800 - - - - - -
-
kWh
-
-
MMBtu
$28,800
-
gal
-
-
lb
-
-
$
08: 3.5212 REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS Savings:
$7,200
Cost:
$200
- - - - - - $7,200 - - - -
-
kWh
-
-
MMBtu
-
-
gal
$7,200
-
lb
-
-
$
09: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$20,000
Cost:
$9,800
- - - - - - - - $20,000 - -
-
kWh
-
-
MMBtu
-
-
gal
-
-
lb
$20,000
-
$
TOTAL RECOMMENDED Savings:
$124,973
Cost:
$29,252
$10,390 224,208 $58,583 13,254 $28,800 - $7,200 - $20,000 - $10,390
224,208
kWh
$58,583
13,254
MMBtu
$28,800
-
gal
$7,200
-
lb
$20,000
-
$
TOTAL IMPLEMENTED Savings:
$9,133
Cost:
$1,603
$9,133 184,349 - - - - - - - - $9,133
184,349
kWh
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
Savings
Cost
$ kWh $ MMBtu $ gal $ lb $ $
Electricity Usage Natural Gas Other Liquid (haz) Solid Waste (non-haz) Primary Product Electricity Usage Natural Gas Other Liquid (haz) Solid Waste (non-haz) Primary Product