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IAC Assessment: WV0199
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IAC Assessment: WV0199
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IAC Center West Virginia University
Assessment Year 2000
Principal Product Low fat salted pretzel nuggets
NAICS n/a
SIC 2052 - Cookies And Crackers
Sales $10,000,000-$50,000,000
# of Employees 52
Plant Area (Sq.Ft.) 120,000
Annual Production 15,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $202,285 4,881,888 kWh $0.04
Electricity Demand $95,022 10,299 kW-months/year $9.23
Electricity Fees $17,803 - $ -
Natural Gas $222,607 51,063 MMBtu $4.36
TOTAL ENERGY COSTS $537,717
RECOMMENDED SAVINGS* $226,571 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $11,872
#|Description Savings
Cost
Status Electricity Usage Natural Gas Solid Waste (non-haz) Administrative Changes Electricity Usage Natural Gas Solid Waste (non-haz) Administrative Changes
$ kWh $ MMBtu $ lb $ $
01: 2.2426 USE WASTE HEAT FROM FLUE GASES TO HEAT SPACE CONDITIONING AIR Savings:
$70,513
Cost:
$4,890
$70,513 1,865,182 - - - - - - $70,513
1,865,182
kWh
-
-
MMBtu
-
-
lb
-
-
$
02: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$4,354
Cost:
$2,088
$4,354 115,182 - - - - - - $4,354
115,182
kWh
-
-
MMBtu
-
-
lb
-
-
$
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$418
Cost:
$570
$418 11,137 - - - - - - $418
11,137
kWh
-
-
MMBtu
-
-
lb
-
-
$
04: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$2,761
Cost:
$2,201
$2,761 50,117 - - - - - - $2,761
50,117
kWh
-
-
MMBtu
-
-
lb
-
-
$
05: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$1,757
Cost:
$772
$1,757 32,239 - - - - - - $1,757
32,239
kWh
-
-
MMBtu
-
-
lb
-
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$7,325
Cost:
$900
- - $7,325 1,680 - - - - -
-
kWh
$7,325
1,680
MMBtu
-
-
lb
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,828
Cost:
$505
$1,828 48,359 - - - - - - $1,828
48,359
kWh
-
-
MMBtu
-
-
lb
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,862
Cost:
$25
$1,862 49,238 - - - - - - $1,862
49,238
kWh
-
-
MMBtu
-
-
lb
-
-
$
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,047
Cost:
$700
$3,047 80,598 - - - - - - $3,047
80,598
kWh
-
-
MMBtu
-
-
lb
-
-
$
10: 3.5217 REUSE / RECYCLE/ SELL PAPER PRODUCTS Savings:
$720
Cost:
$450
- - - - $720 - - - -
-
kWh
-
-
MMBtu
$720
-
lb
-
-
$
11: 3.5212 REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS Savings:
$7,186
Cost:
$7,000
- - - - $7,186 - - - -
-
kWh
-
-
MMBtu
$7,186
-
lb
-
-
$
12: 4.441 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$124,800
Cost:
$360,000
- - - - - - $124,800 - -
-
kWh
-
-
MMBtu
-
-
lb
$124,800
-
$
TOTAL RECOMMENDED Savings:
$226,571
Cost:
$380,101
$86,540 2,252,052 $7,325 1,680 $7,906 - $124,800 - $86,540
2,252,052
kWh
$7,325
1,680
MMBtu
$7,906
-
lb
$124,800
-
$
TOTAL IMPLEMENTED Savings:
$11,872
Cost:
$6,106
$11,152 257,913 - - $720 - - - $11,152
257,913
kWh
-
-
MMBtu
$720
-
lb
-
-
$
Savings
Cost
$ kWh $ MMBtu $ lb $ $
Electricity Usage Natural Gas Solid Waste (non-haz) Administrative Changes Electricity Usage Natural Gas Solid Waste (non-haz) Administrative Changes