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IAC Assessment: WV0203
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IAC Assessment: WV0203
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IAC Center West Virginia University
Assessment Year 2000
Principal Product Cold drawn steel tubing
NAICS n/a
SIC 3317 - Steel Pipe And Tubes
Sales $10,000,000-$50,000,000
# of Employees 47
Plant Area (Sq.Ft.) 68,000
Annual Production 700 Thousand Feet
Production Hrs. Annual 6,240
Location (State) WV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $135,474 2,762,016 kWh $0.05
Electricity Demand $54,103 6,279 kW-months/year $8.62
Electricity Fees $4,913 - $ -
Natural Gas $94,686 28,083 MMBtu $3.37
TOTAL ENERGY COSTS $289,176
RECOMMENDED SAVINGS* $180,554 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $9,797
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ gal $ $
01: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$355
Cost:
$953
$147 4,982 $208 26 - - - - - - $147
4,982
kWh
$208
26
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
02: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$3,005
Cost:
$577
$1,979 67,116 $1,026 129 - - - - - - $1,979
67,116
kWh
$1,026
129
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
03: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$735
Cost:
$1,030
- - - - $735 218 - - - - -
-
kWh
-
-
kW-months/year
$735
218
MMBtu
-
-
gal
-
-
$
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,914
Cost:
$535
- - - - $1,914 568 - - - - -
-
kWh
-
-
kW-months/year
$1,914
568
MMBtu
-
-
gal
-
-
$
05: 2.2514 COVER OPEN TANKS Savings:
$3,228
Cost:
$1,336
- - - - $3,228 958 - - - - -
-
kWh
-
-
kW-months/year
$3,228
958
MMBtu
-
-
gal
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$233
Cost:
$129
$233 7,913 - - - - - - - - $233
7,913
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$223
Cost:
$45
$223 7,620 - - - - - - - - $223
7,620
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
08: 2.1135 REPAIR FURNACES AND OVEN DOORS SO THAT THEY SEAL EFFICIENTLY Savings:
$337
Cost:
$222
$337 29,308 - - - - - - - - $337
29,308
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
09: 2.2426 USE WASTE HEAT FROM FLUE GASES TO HEAT SPACE CONDITIONING AIR Savings:
$18,899
Cost:
$3,577
$18,899 1,694,607 - - - - - - - - $18,899
1,694,607
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
10: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$123,125
Cost:
$120,000
- - - - - - $123,125 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$123,125
-
gal
-
-
$
11: 4.424 IMPROVE SPACE COMFORT CONDITIONING Savings:
$6,500
Cost:
$8,000
- - - - - - - - $6,500 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$6,500
-
$
12: 4.114 ADD/MODIFY EQUIPMENT TO IMPROVE DRYING PROCESS Savings:
$22,000
Cost:
$4,000
- - - - - - - - $22,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$22,000
-
$
TOTAL RECOMMENDED Savings:
$180,554
Cost:
$140,404
$21,818 1,811,546 $1,234 155 $5,877 1,744 $123,125 - $28,500 - $21,818
1,811,546
kWh
$1,234
155
kW-months/year
$5,877
1,744
MMBtu
$123,125
-
gal
$28,500
-
$
TOTAL IMPLEMENTED Savings:
$9,797
Cost:
$4,698
$2,686 109,026 $1,234 155 $5,877 1,744 - - - - $2,686
109,026
kWh
$1,234
155
kW-months/year
$5,877
1,744
MMBtu
-
-
gal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Administrative Changes