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IAC Assessment: WV0205
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IAC Assessment: WV0205
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IAC Center West Virginia University
Assessment Year 2000
Principal Product Deep drawn metal containers
NAICS n/a
SIC 3411 - Metal Cans
Sales $10,000,000-$50,000,000
# of Employees 133
Plant Area (Sq.Ft.) 92,000
Annual Production 66,500,000 Pieces
Production Hrs. Annual 6,240
Location (State) WV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $222,793 3,966,002 kWh $0.06
Electricity Demand $110,911 11,083 kW-months/year $10.01
Natural Gas $51,923 6,076 MMBtu $8.55
TOTAL ENERGY COSTS $385,627
RECOMMENDED SAVINGS* $171,760 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $26,142
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Solid Waste (haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Solid Waste (haz) Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ lb $ $ $ $
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$11,419
Cost:
$800
- - - - $11,419 1,336 - - - - - - - - -
-
kWh
-
-
kW-months/year
$11,419
1,336
MMBtu
-
-
lb
-
-
lb
-
-
$
-
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,709
Cost:
$800
$2,215 78,546 $1,494 151 - - - - - - - - - - $2,215
78,546
kWh
$1,494
151
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$347
Cost:
$519
$307 2,931 $40 4 - - - - - - - - - - $307
2,931
kWh
$40
4
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
-
-
$
04: 2.2622 REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL Savings:
$7,568
Cost:
$3,000
$4,519 160,023 $3,049 308 - - - - - - - - - - $4,519
160,023
kWh
$3,049
308
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$394
Cost:
$50
$281 5,862 $113 11 - - - - - - - - - - $281
5,862
kWh
$113
11
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
-
-
$
06: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$7,688
Cost:
$7,933
$4,597 162,368 $3,091 312 - - - - - - - - - - $4,597
162,368
kWh
$3,091
312
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
-
-
$
07: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$6,511
Cost:
$600
$3,887 137,749 $2,624 265 - - - - - - - - - - $3,887
137,749
kWh
$2,624
265
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
-
-
$
08: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$6,109
Cost:
$1,500
- - - - $6,109 712 - - - - - - - - -
-
kWh
-
-
kW-months/year
$6,109
712
MMBtu
-
-
lb
-
-
lb
-
-
$
-
-
$
09: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$171
Cost:
$375
- - - - $171 20 - - - - - - - - -
-
kWh
-
-
kW-months/year
$171
20
MMBtu
-
-
lb
-
-
lb
-
-
$
-
-
$
10: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$9,414
Cost:
$1,000
$5,621 199,297 $3,793 383 - - - - - - - - - - $5,621
199,297
kWh
$3,793
383
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
-
-
$
11: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$480
Cost:
$100
- - - - - - $480 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$480
-
lb
-
-
lb
-
-
$
-
-
$
12: 3.5212 REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS Savings:
$80
Cost:
-
- - - - - - - - $80 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$80
-
lb
-
-
$
-
-
$
13: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$5,182
Cost:
$7,000
- - - - - - $5,182 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$5,182
-
lb
-
-
lb
-
-
$
-
-
$
14: 4.445 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$77,688
Cost:
$750
- - - - - - - - - - $77,688 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
$77,688
-
$
-
-
$
15: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$35,000
Cost:
$5,000
- - - - - - - - - - - - $35,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
$35,000
-
$
TOTAL RECOMMENDED Savings:
$171,760
Cost:
$29,427
$21,427 746,776 $14,204 1,434 $17,699 2,068 $5,662 - $80 - $77,688 - $35,000 - $21,427
746,776
kWh
$14,204
1,434
kW-months/year
$17,699
2,068
MMBtu
$5,662
-
lb
$80
-
lb
$77,688
-
$
$35,000
-
$
TOTAL IMPLEMENTED Savings:
$26,142
Cost:
$12,977
$15,325 530,481 $10,086 1,018 $171 20 $480 - $80 - - - - - $15,325
530,481
kWh
$10,086
1,018
kW-months/year
$171
20
MMBtu
$480
-
lb
$80
-
lb
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Solid Waste (haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Solid Waste (haz) Personnel Changes Ancillary Material Cost