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IAC Assessment: WV0207
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IAC Assessment: WV0207
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IAC Center West Virginia University
Assessment Year 2001
Principal Product Printing Publications
NAICS n/a
SIC 2671 - Paper Coated & Laminated, Packaging
Sales $50,000,000-$100,000,000
# of Employees 860
Plant Area (Sq.Ft.) 200,000
Annual Production 1,565,000,000 Pieces
Production Hrs. Annual 8,736
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,436,755 40,921,454 kWh $0.04
Electricity Demand $532,848 71,842 kW-months/year $7.42
Natural Gas $833,590 158,685 MMBtu $5.25
TOTAL ENERGY COSTS $2,803,193
RECOMMENDED SAVINGS* $547,550 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $167,803
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Solid Waste (haz) Administrative Changes Primary Product Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Solid Waste (haz) Administrative Changes Primary Product
$ kWh $ kW-months/year $ MMBtu $ lb $ lb $ $ $ $
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$279,346
Cost:
$353,018
$191,763 9,012,603 $87,583 11,932 - - - - - - - - - - $191,763
9,012,603
kWh
$87,583
11,932
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
-
-
$
02: 2.2622 REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL Savings:
$24,920
Cost:
$76,400
$13,023 589,977 $11,897 1,621 - - - - - - - - - - $13,023
589,977
kWh
$11,897
1,621
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
-
-
$
03: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$8,228
Cost:
$9,955
$5,648 255,862 $2,580 351 - - - - - - - - - - $5,648
255,862
kWh
$2,580
351
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
-
-
$
04: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$47,889
Cost:
$2,760
$32,875 1,489,156 $15,014 2,045 - - - - - - - - - - $32,875
1,489,156
kWh
$15,014
2,045
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
-
-
$
05: 2.2625 CHILL WATER TO THE HIGHEST TEMPERATURE POSSIBLE Savings:
$3,319
Cost:
$36
$2,277 103,165 $1,042 142 - - - - - - - - - - $2,277
103,165
kWh
$1,042
142
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$536
Cost:
$108
$368 16,706 $168 23 - - - - - - - - - - $368
16,706
kWh
$168
23
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$9,825
Cost:
$54
$6,745 305,393 $3,080 419 - - - - - - - - - - $6,745
305,393
kWh
$3,080
419
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
-
-
$
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$5,703
Cost:
$924
$3,914 177,315 $1,789 244 - - - - - - - - - - $3,914
177,315
kWh
$1,789
244
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
-
-
$
09: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$23,111
Cost:
$3,360
- - - - $23,111 4,402 - - - - - - - - -
-
kWh
-
-
kW-months/year
$23,111
4,402
MMBtu
-
-
lb
-
-
lb
-
-
$
-
-
$
10: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$706
Cost:
$1,590
$706 31,946 - - - - - - - - - - - - $706
31,946
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
-
-
$
11: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$10,892
Cost:
$6,990
$7,479 338,804 $3,413 465 - - - - - - - - - - $7,479
338,804
kWh
$3,413
465
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
-
-
$
12: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$43,495
Cost:
$2,000
$29,858 1,352,579 $13,637 1,858 - - - - - - - - - - $29,858
1,352,579
kWh
$13,637
1,858
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
-
-
$
13: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,816
Cost:
$300
$1,036 46,893 $780 107 - - - - - - - - - - $1,036
46,893
kWh
$780
107
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
-
-
$
14: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$4,005
Cost:
$2,580
- - - - $4,005 763 - - - - - - - - -
-
kWh
-
-
kW-months/year
$4,005
763
MMBtu
-
-
lb
-
-
lb
-
-
$
-
-
$
15: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$6,841
Cost:
$10,820
$3,946 178,781 $2,895 394 - - - - - - - - - - $3,946
178,781
kWh
$2,895
394
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
-
-
$
16: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$24,641
Cost:
$1,440
$16,915 766,120 $7,726 1,052 - - - - - - - - - - $16,915
766,120
kWh
$7,726
1,052
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
-
-
$
17: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$397
Cost:
$1,444
$302 9,379 $95 13 - - - - - - - - - - $302
9,379
kWh
$95
13
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
-
-
$
18: 3.5212 REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS Savings:
$80
Cost:
-
- - - - - - - - $80 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$80
-
lb
-
-
$
-
-
$
19: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$480
Cost:
$100
- - - - - - $480 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$480
-
lb
-
-
lb
-
-
$
-
-
$
20: 3.5217 REUSE / RECYCLE/ SELL PAPER PRODUCTS Savings:
$18,100
Cost:
$4,320
- - - - - - $18,100 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$18,100
-
lb
-
-
lb
-
-
$
-
-
$
21: 3.4155 METER WASTE WATER Savings:
$13,220
Cost:
$1,200
- - - - - - - - - - $13,220 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
$13,220
-
$
-
-
$
22: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$20,000
Cost:
$30,000
- - - - - - - - - - - - $20,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
$20,000
-
$
TOTAL RECOMMENDED Savings:
$547,550
Cost:
$509,399
$316,855 14,674,679 $151,699 20,666 $27,116 5,165 $18,580 - $80 - $13,220 - $20,000 - $316,855
14,674,679
kWh
$151,699
20,666
kW-months/year
$27,116
5,165
MMBtu
$18,580
-
lb
$80
-
lb
$13,220
-
$
$20,000
-
$
TOTAL IMPLEMENTED Savings:
$167,803
Cost:
$16,342
$90,376 4,089,391 $41,542 5,659 $4,005 763 $18,580 - $80 - $13,220 - - - $90,376
4,089,391
kWh
$41,542
5,659
kW-months/year
$4,005
763
MMBtu
$18,580
-
lb
$80
-
lb
$13,220
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Solid Waste (haz) Administrative Changes Primary Product Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Solid Waste (haz) Administrative Changes Primary Product