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IAC Assessment: WV0208
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IAC Assessment: WV0208
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IAC Center West Virginia University
Assessment Year 2001
Principal Product Industrial Coatings & Pipe Wraps
NAICS n/a
SIC 3479 - Metal Coating And Allied Services
Sales $10,000,000-$50,000,000
# of Employees 45
Plant Area (Sq.Ft.) 44,329
Annual Production 285,600 Pieces
Production Hrs. Annual 3,060
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $130,318 921,636 kWh $0.14
Electricity Demand $90,081 5,339 kW-months/year $16.87
Natural Gas $57,698 5,887 MMBtu $9.80
TOTAL ENERGY COSTS $278,097
RECOMMENDED SAVINGS* $91,220 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $67,919
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Other Liquid (haz) Solid Waste (non-haz) Administrative Changes Primary Product Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Other Liquid (haz) Solid Waste (non-haz) Administrative Changes Primary Product
$ kWh $ kW-months/year $ MMBtu $ gal $ gal $ lb $ $ $ $
01: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$13,153
Cost:
$950
$8,958 108,996 $4,195 428 - - - - - - - - - - - - $8,958
108,996
kWh
$4,195
428
kW-months/year
-
-
MMBtu
-
-
gal
-
-
gal
-
-
lb
-
-
$
-
-
$
02: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$303
Cost:
$254
$303 7,032 - - - - - - - - - - - - - - $303
7,032
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
gal
-
-
lb
-
-
$
-
-
$
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$486
Cost:
$90
$303 2,637 $183 17 - - - - - - - - - - - - $303
2,637
kWh
$183
17
kW-months/year
-
-
MMBtu
-
-
gal
-
-
gal
-
-
lb
-
-
$
-
-
$
04: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$633
Cost:
$340
$633 14,650 - - - - - - - - - - - - - - $633
14,650
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
gal
-
-
lb
-
-
$
-
-
$
05: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,573
Cost:
$203
$914 20,803 $659 82 - - - - - - - - - - - - $914
20,803
kWh
$659
82
kW-months/year
-
-
MMBtu
-
-
gal
-
-
gal
-
-
lb
-
-
$
-
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,754
Cost:
$138
- - - - $1,754 111 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,754
111
MMBtu
-
-
gal
-
-
gal
-
-
lb
-
-
$
-
-
$
07: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$3,301
Cost:
$1,500
$2,172 24,026 $1,129 141 - - - - - - - - - - - - $2,172
24,026
kWh
$1,129
141
kW-months/year
-
-
MMBtu
-
-
gal
-
-
gal
-
-
lb
-
-
$
-
-
$
08: 2.2622 REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL Savings:
$2,538
Cost:
$5,604
- - $1,114 113 $1,424 1,084 - - - - - - - - - - -
-
kWh
$1,114
113
kW-months/year
$1,424
1,084
MMBtu
-
-
gal
-
-
gal
-
-
lb
-
-
$
-
-
$
09: 3.8143 RECYCLE CLEANING SOLVENT AND REUSE Savings:
$2,056
Cost:
$8,000
- - - - - - - - $2,056 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$2,056
-
gal
-
-
lb
-
-
$
-
-
$
10: 4.114 ADD/MODIFY EQUIPMENT TO IMPROVE DRYING PROCESS Savings:
$2,000
Cost:
$800
- - - - - - $2,000 - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,000
-
gal
-
-
gal
-
-
lb
-
-
$
-
-
$
11: 3.5248 SEPARATE AND RECYCLE SCRAP METAL TO FOUNDRY OR FOR SALE Savings:
$896
Cost:
$100
- - - - - - - - - - $896 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
gal
$896
-
lb
-
-
$
-
-
$
12: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$20,000
Cost:
$3,000
- - - - - - - - - - - - - - $20,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
gal
-
-
lb
-
-
$
$20,000
-
$
13: 4.511 EXPAND OPERATIONS INTO UNUSED SPACE Savings:
$42,527
Cost:
$36,400
- - - - - - - - - - - - $42,527 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
gal
-
-
lb
$42,527
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$91,220
Cost:
$57,379
$13,283 178,144 $7,280 781 $3,178 1,195 $2,000 - $2,056 - $896 - $42,527 - $20,000 - $13,283
178,144
kWh
$7,280
781
kW-months/year
$3,178
1,195
MMBtu
$2,000
-
gal
$2,056
-
gal
$896
-
lb
$42,527
-
$
$20,000
-
$
TOTAL IMPLEMENTED Savings:
$67,919
Cost:
$52,879
$11,111 154,118 $6,151 640 $3,178 1,195 $2,000 - $2,056 - $896 - $42,527 - - - $11,111
154,118
kWh
$6,151
640
kW-months/year
$3,178
1,195
MMBtu
$2,000
-
gal
$2,056
-
gal
$896
-
lb
$42,527
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ gal $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Other Liquid (haz) Solid Waste (non-haz) Administrative Changes Primary Product Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Other Liquid (haz) Solid Waste (non-haz) Administrative Changes Primary Product