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IAC Assessment: WV0211
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IAC Assessment: WV0211
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IAC Center West Virginia University
Assessment Year 2001
Principal Product Industrial Marking Systems
NAICS n/a
SIC 3599 - Industrial Machinery, Nec
Sales $10,000,000-$50,000,000
# of Employees 130
Plant Area (Sq.Ft.) 54,000
Annual Production 18,844 Pounds
Production Hrs. Annual 2,431
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $111,482 951,240 kWh $0.12
Electricity Demand $71,829 3,920 kW-months/year $18.32
Natural Gas $15,613 2,309 MMBtu $6.76
TOTAL ENERGY COSTS $198,924
RECOMMENDED SAVINGS* $40,121 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $10,652
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (haz) Primary Product Electricity Usage Electricity Demand Natural Gas Solid Waste (haz) Primary Product
$ kWh $ kW-months/year $ MMBtu $ lb $ $
01: 2.1135 REPAIR FURNACES AND OVEN DOORS SO THAT THEY SEAL EFFICIENTLY Savings:
$4,516
Cost:
$690
$4,063 97,569 $453 139 - - - - - - $4,063
97,569
kWh
$453
139
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
02: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$3,488
Cost:
$7,385
$2,515 60,358 $973 298 - - - - - - $2,515
60,358
kWh
$973
298
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$65
Cost:
$132
$49 1,172 $16 5 - - - - - - $49
1,172
kWh
$16
5
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$513
Cost:
$40
$513 12,306 - - - - - - - - $513
12,306
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$518
Cost:
$675
$518 12,306 - - - - - - - - $518
12,306
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
06: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$628
Cost:
$560
$452 10,841 $176 54 - - - - - - $452
10,841
kWh
$176
54
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
07: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$3,353
Cost:
$20
$3,353 145,328 - - - - - - - - $3,353
145,328
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
08: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$1,545
Cost:
$400
$1,105 26,370 $440 131 - - - - - - $1,105
26,370
kWh
$440
131
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,150
Cost:
$500
$830 19,924 $320 98 - - - - - - $830
19,924
kWh
$320
98
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$848
Cost:
$120
$663 11,427 $185 57 - - - - - - $663
11,427
kWh
$185
57
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
11: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$538
Cost:
$510
- - - - $538 80 - - - - -
-
kWh
-
-
kW-months/year
$538
80
MMBtu
-
-
lb
-
-
$
12: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$379
Cost:
$2,075
- - - - $379 56 - - - - -
-
kWh
-
-
kW-months/year
$379
56
MMBtu
-
-
lb
-
-
$
13: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$474
Cost:
$780
- - - - $474 70 - - - - -
-
kWh
-
-
kW-months/year
$474
70
MMBtu
-
-
lb
-
-
$
14: 2.2511 INSULATE BARE EQUIPMENT Savings:
$261
Cost:
$128
- - - - $261 39 - - - - -
-
kWh
-
-
kW-months/year
$261
39
MMBtu
-
-
lb
-
-
$
15: 2.2511 INSULATE BARE EQUIPMENT Savings:
$135
Cost:
$69
- - - - $135 20 - - - - -
-
kWh
-
-
kW-months/year
$135
20
MMBtu
-
-
lb
-
-
$
16: 3.5211 REUSE SCRAP GLASS AS FEED STOCK Savings:
$48
Cost:
-
- - - - - - $48 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$48
-
lb
-
-
$
17: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$1,662
Cost:
$1,500
- - $53 16 - - - - $1,609 - -
-
kWh
$53
16
kW-months/year
-
-
MMBtu
-
-
lb
$1,609
-
$
18: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$20,000
Cost:
$1,300
- - - - - - - - $20,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$20,000
-
$
TOTAL RECOMMENDED Savings:
$40,121
Cost:
$16,884
$14,061 397,601 $2,616 798 $1,787 265 $48 - $21,609 - $14,061
397,601
kWh
$2,616
798
kW-months/year
$1,787
265
MMBtu
$48
-
lb
$21,609
-
$
TOTAL IMPLEMENTED Savings:
$10,652
Cost:
$3,692
$8,144 190,743 $1,574 479 $934 139 - - - - $8,144
190,743
kWh
$1,574
479
kW-months/year
$934
139
MMBtu
-
-
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (haz) Primary Product Electricity Usage Electricity Demand Natural Gas Solid Waste (haz) Primary Product