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IAC Assessment: WV0222
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IAC Assessment: WV0222
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IAC Center West Virginia University
Assessment Year 2001
Principal Product Industrial pipe fittings and valves
NAICS n/a
SIC 3462 - Iron And Steel Forgings
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 154,000
Annual Production 10,200,000 Pounds
Production Hrs. Annual 6,120
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $230,419 5,085,880 kWh $0.05
Electricity Demand $135,730 12,870 kW-months/year $10.55
Natural Gas $105,933 9,900 MMBtu $10.70
TOTAL ENERGY COSTS $472,082
RECOMMENDED SAVINGS* $117,097 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $93,777
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ gal $ $
01: 2.2491 USE COOLING AIR WHICH COOLS HOT WORK PIECES FOR SPACE HEATING Savings:
$16,581
Cost:
$2,904
- - - - $16,581 1,396 - - - - -
-
kWh
-
-
kW-months/year
$16,581
1,396
MMBtu
-
-
gal
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$935
Cost:
$100
$599 16,408 $336 3 - - - - - - $599
16,408
kWh
$336
3
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$6,296
Cost:
$1,000
$3,161 76,473 $3,135 25 - - - - - - $3,161
76,473
kWh
$3,135
25
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
04: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$5,685
Cost:
$880
$3,804 92,002 $1,881 15 - - - - - - $3,804
92,002
kWh
$1,881
15
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
05: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$1,036
Cost:
$1,025
$497 12,013 $539 4 - - - - - - $497
12,013
kWh
$539
4
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
06: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$13,220
Cost:
$1,792
$8,831 213,597 $4,389 35 - - - - - - $8,831
213,597
kWh
$4,389
35
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,470
Cost:
$208
$981 23,733 $489 4 - - - - - - $981
23,733
kWh
$489
4
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,491
Cost:
$44
$2,337 56,549 $1,154 9 - - - - - - $2,337
56,549
kWh
$1,154
9
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
09: 3.6124 BURN WASTE OIL FOR HEAT Savings:
$2,857
Cost:
$3,172
- - - - $2,857 267 - - - - -
-
kWh
-
-
kW-months/year
$2,857
267
MMBtu
-
-
gal
-
-
$
10: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$1,376
Cost:
$1,528
- - - - - - $1,376 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,376
-
gal
-
-
$
11: 3.5318 RECYCLE FLUORESCENT LAMPS Savings:
$3,390
Cost:
$352
- - - - - - $3,390 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,390
-
gal
-
-
$
12: 4.1250 Savings:
$45,760
Cost:
$5,000
- - - - - - - - $45,760 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$45,760
-
$
13: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$15,000
Cost:
$332
- - - - - - - - $15,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$15,000
-
$
TOTAL RECOMMENDED Savings:
$117,097
Cost:
$18,337
$20,210 490,775 $11,923 95 $19,438 1,663 $4,766 - $60,760 - $20,210
490,775
kWh
$11,923
95
kW-months/year
$19,438
1,663
MMBtu
$4,766
-
gal
$60,760
-
$
TOTAL IMPLEMENTED Savings:
$93,777
Cost:
$9,500
$18,732 455,029 $10,895 87 - - $3,390 - $60,760 - $18,732
455,029
kWh
$10,895
87
kW-months/year
-
-
MMBtu
$3,390
-
gal
$60,760
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Administrative Changes