IAC logo
IAC Assessment: WV0222
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: WV0222
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center West Virginia University
Assessment Year 2001
Principal Product Industrial pipe fittings and valves
NAICS n/a
SIC 3462 - Iron And Steel Forgings
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 154,000
Annual Production 10,200,000 Pounds
Production Hrs. Annual 6,120
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $230,419 5,085,880 kWh $0.05
Electricity Demand $135,730 12,870 kW-months/year $10.55
Natural Gas $105,933 9,900 MMBtu $10.70
TOTAL ENERGY COSTS $472,082
RECOMMENDED SAVINGS* $117,097 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $93,777
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ gal $ $
01: 2.2491 USE COOLING AIR WHICH COOLS HOT WORK PIECES FOR SPACE HEATING Savings:
$16,581
Cost:
$2,904
- - - - $16,581 1,396 - - - - -
-
kWh
-
-
kW-months/year
$16,581
1,396
MMBtu
-
-
gal
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$935
Cost:
$100
$599 16,408 $336 3 - - - - - - $599
16,408
kWh
$336
3
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$6,296
Cost:
$1,000
$3,161 76,473 $3,135 25 - - - - - - $3,161
76,473
kWh
$3,135
25
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
04: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$5,685
Cost:
$880
$3,804 92,002 $1,881 15 - - - - - - $3,804
92,002
kWh
$1,881
15
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
05: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$1,036
Cost:
$1,025
$497 12,013 $539 4 - - - - - - $497
12,013
kWh
$539
4
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
06: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$13,220
Cost:
$1,792
$8,831 213,597 $4,389 35 - - - - - - $8,831
213,597
kWh
$4,389
35
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,470
Cost:
$208
$981 23,733 $489 4 - - - - - - $981
23,733
kWh
$489
4
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,491
Cost:
$44
$2,337 56,549 $1,154 9 - - - - - - $2,337
56,549
kWh
$1,154
9
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
09: 3.6124 BURN WASTE OIL FOR HEAT Savings:
$2,857
Cost:
$3,172
- - - - $2,857 267 - - - - -
-
kWh
-
-
kW-months/year
$2,857
267
MMBtu
-
-
gal
-
-
$
10: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$1,376
Cost:
$1,528
- - - - - - $1,376 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,376
-
gal
-
-
$
11: 3.5318 RECYCLE FLUORESCENT LAMPS Savings:
$3,390
Cost:
$352
- - - - - - $3,390 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,390
-
gal
-
-
$
12: 4.125 Savings:
$45,760
Cost:
$5,000
- - - - - - - - $45,760 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$45,760
-
$
13: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$15,000
Cost:
$332
- - - - - - - - $15,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$15,000
-
$
TOTAL RECOMMENDED Savings:
$117,097
Cost:
$18,337
$20,210 490,775 $11,923 95 $19,438 1,663 $4,766 - $60,760 - $20,210
490,775
kWh
$11,923
95
kW-months/year
$19,438
1,663
MMBtu
$4,766
-
gal
$60,760
-
$
TOTAL IMPLEMENTED Savings:
$93,777
Cost:
$9,500
$18,732 455,029 $10,895 87 - - $3,390 - $60,760 - $18,732
455,029
kWh
$10,895
87
kW-months/year
-
-
MMBtu
$3,390
-
gal
$60,760
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Administrative Changes