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IAC Assessment: WV0224
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IAC Assessment: WV0224
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IAC Center West Virginia University
Assessment Year 2001
Principal Product Hand soaps,Hand Cream and Lotion
NAICS n/a
SIC 2844 - Toilet Preparations
Sales $50,000,000-$100,000,000
# of Employees 400
Plant Area (Sq.Ft.) 480,000
Annual Production 10,200,000 Pounds
Production Hrs. Annual 6,864
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $470,710 8,507,200 kWh $0.06
Electricity Demand $195,018 16,527 kW-months/year $11.80
Natural Gas $246,369 30,839 MMBtu $7.99
TOTAL ENERGY COSTS $912,097
RECOMMENDED SAVINGS* $238,684 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $93,565
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
01: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$34,989
Cost:
$13,233
- - - - $34,989 4,379 - - - - -
-
kWh
-
-
kW-months/year
$34,989
4,379
MMBtu
-
-
Tgal
-
-
$
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$6,320
Cost:
$5,782
- - - - $6,320 791 - - - - -
-
kWh
-
-
kW-months/year
$6,320
791
MMBtu
-
-
Tgal
-
-
$
03: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$5,209
Cost:
$1,000
- - - - $5,209 652 - - - - -
-
kWh
-
-
kW-months/year
$5,209
652
MMBtu
-
-
Tgal
-
-
$
04: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$3,489
Cost:
$2,436
$2,473 45,122 $1,016 7 - - - - - - $2,473
45,122
kWh
$1,016
7
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,215
Cost:
$583
- - - - $1,215 152 - - - - -
-
kWh
-
-
kW-months/year
$1,215
152
MMBtu
-
-
Tgal
-
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,103
Cost:
$120
- - - - $1,103 138 - - - - -
-
kWh
-
-
kW-months/year
$1,103
138
MMBtu
-
-
Tgal
-
-
$
07: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$13,668
Cost:
$2,160
$9,512 185,176 $4,156 27 - - - - - - $9,512
185,176
kWh
$4,156
27
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
08: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$13,361
Cost:
$2,160
$9,483 172,870 $3,878 25 - - - - - - $9,483
172,870
kWh
$3,878
25
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
09: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER Savings:
$8,176
Cost:
$31,000
- - - - $8,176 1,123 - - - - -
-
kWh
-
-
kW-months/year
$8,176
1,123
MMBtu
-
-
Tgal
-
-
$
10: 3.5131 RECYCLE WHITE WATER Savings:
$4,614
Cost:
$1,767
- - - - - - $4,614 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$4,614
-
Tgal
-
-
$
11: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$25,740
Cost:
$89,000
- - - - - - $25,740 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$25,740
-
Tgal
-
-
$
12: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$20,000
Cost:
$14,000
- - - - - - - - $20,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$20,000
-
$
13: 4.4250 ELIMINATE/REDUCE REDUNDANT INSPECTIONS Savings:
$100,800
Cost:
$19,200
- - - - - - - - $100,800 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$100,800
-
$
TOTAL RECOMMENDED Savings:
$238,684
Cost:
$182,441
$21,468 403,168 $9,050 59 $57,012 7,235 $30,354 - $120,800 - $21,468
403,168
kWh
$9,050
59
kW-months/year
$57,012
7,235
MMBtu
$30,354
-
Tgal
$120,800
-
$
TOTAL IMPLEMENTED Savings:
$93,565
Cost:
$109,692
$21,468 403,168 $9,050 59 $37,307 4,669 $25,740 - - - $21,468
403,168
kWh
$9,050
59
kW-months/year
$37,307
4,669
MMBtu
$25,740
-
Tgal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes