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IAC Assessment: WV0227
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IAC Assessment: WV0227
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IAC Center West Virginia University
Assessment Year 2001
Principal Product Lithographic sheets
NAICS n/a
SIC 3499 - Fabricated Metal Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 176
Plant Area (Sq.Ft.) 158,000
Annual Production 115,000 Tons
Production Hrs. Annual 6,984
Location (State) WV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $394,423 14,096,000 kWh $0.03
Electricity Demand $249,871 30,055 kW-months/year $8.31
Natural Gas $1,234,310 197,979 MMBtu $6.23
TOTAL ENERGY COSTS $1,878,604
RECOMMENDED SAVINGS* $196,114 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $58,929
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $
01: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$4,919
Cost:
$750
$2,897 101,085 $2,022 18 - - - - - - - - $2,897
101,085
kWh
$2,022
18
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
02: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$1,589
Cost:
$1,980
$1,074 37,504 $515 5 - - - - - - - - $1,074
37,504
kWh
$515
5
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$913
Cost:
$100
$587 20,510 $326 3 - - - - - - - - $587
20,510
kWh
$326
3
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
04: 2.2625 CHILL WATER TO THE HIGHEST TEMPERATURE POSSIBLE Savings:
$704
Cost:
$50
$453 15,822 $251 2 - - - - - - - - $453
15,822
kWh
$251
2
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
05: 2.2696 USE EXCESS COLD PROCESS FLUID FOR INDUSTRIAL COOLING NEEDS Savings:
$603
Cost:
$390
$386 13,478 $217 2 - - - - - - - - $386
13,478
kWh
$217
2
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$275
Cost:
$112
- - - - $275 44 - - - - - - -
-
kWh
-
-
kW-months/year
$275
44
MMBtu
-
-
gal
-
-
lb
-
-
$
07: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$31,855
Cost:
$2,000
$21,552 751,545 $10,303 108 - - - - - - - - $21,552
751,545
kWh
$10,303
108
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
08: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$12,200
Cost:
$1,000
$7,820 273,076 $4,380 39 - - - - - - - - $7,820
273,076
kWh
$4,380
39
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,150
Cost:
$2,910
$663 23,147 $487 5 - - - - - - - - $663
23,147
kWh
$487
5
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
10: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$16,267
Cost:
$3,000
- - - - $16,267 2,611 - - - - - - -
-
kWh
-
-
kW-months/year
$16,267
2,611
MMBtu
-
-
gal
-
-
lb
-
-
$
11: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$5,814
Cost:
$100
$3,935 137,417 $1,879 20 - - - - - - - - $3,935
137,417
kWh
$1,879
20
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
12: 3.3111 ADJUST PH FOR NEUTRALIZATION Savings:
$8,625
Cost:
$13,725
- - - - - - $8,625 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$8,625
-
gal
-
-
lb
-
-
$
13: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$1,200
Cost:
$75
- - - - - - - - $1,200 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$1,200
-
lb
-
-
$
14: 4.4410 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$110,000
Cost:
$85,000
- - - - - - - - - - $110,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$110,000
-
$
TOTAL RECOMMENDED Savings:
$196,114
Cost:
$111,192
$39,367 1,373,584 $20,380 202 $16,542 2,655 $8,625 - $1,200 - $110,000 - $39,367
1,373,584
kWh
$20,380
202
kW-months/year
$16,542
2,655
MMBtu
$8,625
-
gal
$1,200
-
lb
$110,000
-
$
TOTAL IMPLEMENTED Savings:
$58,929
Cost:
$7,437
$37,840 1,320,258 $19,614 195 $275 44 - - $1,200 - - - $37,840
1,320,258
kWh
$19,614
195
kW-months/year
$275
44
MMBtu
-
-
gal
$1,200
-
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Administrative Changes