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IAC Assessment: WV0228
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IAC Assessment: WV0228
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IAC Center West Virginia University
Assessment Year 2001
Principal Product Metal can components
NAICS n/a
SIC 3411 - Metal Cans
Sales $10,000,000-$50,000,000
# of Employees 72
Plant Area (Sq.Ft.) 100,000
Annual Production 40,607,448 Pieces
Production Hrs. Annual 6,000
Location (State) WV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $221,574 3,967,068 kWh $0.06
Natural Gas $331,074 47,897 MMBtu $6.91
TOTAL ENERGY COSTS $552,648
RECOMMENDED SAVINGS* $168,746 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $27,785
#|Description Savings
Cost
Status Electricity Usage Natural Gas Other Liquid (haz) Administrative Changes Electricity Usage Natural Gas Other Liquid (haz) Administrative Changes
$ kWh $ MMBtu $ gal $ $
01: 2.2696 USE EXCESS COLD PROCESS FLUID FOR INDUSTRIAL COOLING NEEDS Savings:
$221
Cost:
$130
$221 4,102 - - - - - - $221
4,102
kWh
-
-
MMBtu
-
-
gal
-
-
$
02: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$10,117
Cost:
$720
$10,117 181,074 - - - - - - $10,117
181,074
kWh
-
-
MMBtu
-
-
gal
-
-
$
03: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$11,376
Cost:
$2,400
$11,376 203,635 - - - - - - $11,376
203,635
kWh
-
-
MMBtu
-
-
gal
-
-
$
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$187
Cost:
$98
- - $187 27 - - - - -
-
kWh
$187
27
MMBtu
-
-
gal
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,326
Cost:
$1,245
$1,326 23,733 - - - - - - $1,326
23,733
kWh
-
-
MMBtu
-
-
gal
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,801
Cost:
$60
$1,801 32,230 - - - - - - $1,801
32,230
kWh
-
-
MMBtu
-
-
gal
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$147
Cost:
$320
$147 2,637 - - - - - - $147
2,637
kWh
-
-
MMBtu
-
-
gal
-
-
$
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,128
Cost:
$1,200
$2,128 38,090 - - - - - - $2,128
38,090
kWh
-
-
MMBtu
-
-
gal
-
-
$
09: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$18,975
Cost:
$5,660
- - $18,975 2,746 - - - - -
-
kWh
$18,975
2,746
MMBtu
-
-
gal
-
-
$
10: 3.6124 BURN WASTE OIL FOR HEAT Savings:
$318
Cost:
$953
- - $318 46 - - - - -
-
kWh
$318
46
MMBtu
-
-
gal
-
-
$
11: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$850
Cost:
$2,547
- - - - $850 - - - -
-
kWh
-
-
MMBtu
$850
-
gal
-
-
$
12: 3.3111 ADJUST PH FOR NEUTRALIZATION Savings:
$11,300
Cost:
$13,000
- - - - $11,300 - - - -
-
kWh
-
-
MMBtu
$11,300
-
gal
-
-
$
13: 4.441 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$110,000
Cost:
$858,000
- - - - - - $110,000 - -
-
kWh
-
-
MMBtu
-
-
gal
$110,000
-
$
TOTAL RECOMMENDED Savings:
$168,746
Cost:
$886,333
$27,116 485,501 $19,480 2,819 $12,150 - $110,000 - $27,116
485,501
kWh
$19,480
2,819
MMBtu
$12,150
-
gal
$110,000
-
$
TOTAL IMPLEMENTED Savings:
$27,785
Cost:
$8,270
$26,748 478,762 $187 27 $850 - - - $26,748
478,762
kWh
$187
27
MMBtu
$850
-
gal
-
-
$
Savings
Cost
$ kWh $ MMBtu $ gal $ $
Electricity Usage Natural Gas Other Liquid (haz) Administrative Changes Electricity Usage Natural Gas Other Liquid (haz) Administrative Changes