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IAC Assessment: WV0231
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IAC Assessment: WV0231
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IAC Center West Virginia University
Assessment Year 2002
Principal Product Saw lumber
NAICS n/a
SIC 2421 - Sawmills And Planing Mills, General
Sales $5,000,000-$10,000,000
# of Employees 50
Plant Area (Sq.Ft.) 85,000
Annual Production 27,500,000 Pieces
Production Hrs. Annual 5,508
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $116,606 5,892,000 kWh $0.02
Electricity Demand $110,291 14,436 kW-months/year $7.64
Wood $41,679 101,608 MMBtu $0.41
TOTAL ENERGY COSTS $268,576
RECOMMENDED SAVINGS* $39,634 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $20,042
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Wood Solid Waste (non-haz) Administrative Changes Electricity Usage Electricity Demand Electricity Fees Wood Solid Waste (non-haz) Administrative Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ lb $ $
01: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$3,654
Cost:
$900
$1,786 90,244 $1,868 20 - - - - - - - - $1,786
90,244
kWh
$1,868
20
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$1,600
Cost:
$156
- - - - $1,600 - - - - - - - -
-
kWh
-
-
kW-months/year
$1,600
-
$
-
-
MMBtu
-
-
lb
-
-
$
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$130
Cost:
$384
- - - - - - $130 317 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$130
317
MMBtu
-
-
lb
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$437
Cost:
$332
$238 12,013 $199 2 - - - - - - - - $238
12,013
kWh
$199
2
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
05: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$2,374
Cost:
$309
- - - - - - $2,374 5,791 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$2,374
5,791
MMBtu
-
-
lb
-
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,704
Cost:
$486
$928 46,880 $776 9 - - - - - - - - $928
46,880
kWh
$776
9
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$745
Cost:
$12
$406 20,510 $339 4 - - - - - - - - $406
20,510
kWh
$339
4
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$465
Cost:
$900
$255 12,892 $210 2 - - - - - - - - $255
12,892
kWh
$210
2
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
09: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$4,141
Cost:
$460
$745 20,510 $3,396 37 - - - - - - - - $745
20,510
kWh
$3,396
37
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
10: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$6,077
Cost:
-
$605 30,563 $5,472 60 - - - - - - - - $605
30,563
kWh
$5,472
60
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
11: 3.5217 REUSE / RECYCLE/ SELL PAPER PRODUCTS Savings:
$3,360
Cost:
$60
- - - - - - - - $3,360 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$3,360
-
lb
-
-
$
12: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$947
Cost:
$3,000
- - - - - - - - $947 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$947
-
lb
-
-
$
13: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$14,000
Cost:
$6,000
- - - - - - - - - - $14,000 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
$14,000
-
$
TOTAL RECOMMENDED Savings:
$39,634
Cost:
$12,999
$4,963 233,612 $12,260 134 $1,600 - $2,504 6,108 $4,307 - $14,000 - $4,963
233,612
kWh
$12,260
134
kW-months/year
$1,600
-
$
$2,504
6,108
MMBtu
$4,307
-
lb
$14,000
-
$
TOTAL IMPLEMENTED Savings:
$20,042
Cost:
$2,488
$3,797 174,719 $11,285 123 $1,600 - - - $3,360 - - - $3,797
174,719
kWh
$11,285
123
kW-months/year
$1,600
-
$
-
-
MMBtu
$3,360
-
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ lb $ $
Electricity Usage Electricity Demand Electricity Fees Wood Solid Waste (non-haz) Administrative Changes Electricity Usage Electricity Demand Electricity Fees Wood Solid Waste (non-haz) Administrative Changes