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IAC Assessment: WV0232
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IAC Assessment: WV0232
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IAC Center West Virginia University
Assessment Year 2002
Principal Product Automotive Seat Rows
NAICS n/a
SIC 2531 - Public Building & Related Furniture
Sales $50,000,000-$100,000,000
# of Employees 200
Plant Area (Sq.Ft.) 100,000
Annual Production 274,575 Pieces
Production Hrs. Annual 4,165
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $137,587 2,817,000 kWh $0.05
Electricity Demand $70,739 8,236 kW-months/year $8.59
Natural Gas $27,725 2,075 MMBtu $13.36
TOTAL ENERGY COSTS $236,051
RECOMMENDED SAVINGS* $66,328 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $41,714
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$884
Cost:
$150
$587 12,149 $297 3 - - - - - - - - $587
12,149
kWh
$297
3
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,821
Cost:
$1,000
- - - - $3,821 286 - - - - - - -
-
kWh
-
-
kW-months/year
$3,821
286
MMBtu
-
-
gal
-
-
lb
-
-
$
03: 2.2696 USE EXCESS COLD PROCESS FLUID FOR INDUSTRIAL COOLING NEEDS Savings:
$2,127
Cost:
$1,155
$1,412 28,922 $715 7 - - - - - - - - $1,412
28,922
kWh
$715
7
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
04: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$2,818
Cost:
$300
$1,868 38,383 $950 9 - - - - - - - - $1,868
38,383
kWh
$950
9
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$706
Cost:
$148
$481 9,845 $225 2 - - - - - - - - $481
9,845
kWh
$225
2
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$689
Cost:
$20
$469 9,610 $220 2 - - - - - - - - $469
9,610
kWh
$220
2
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
07: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$907
Cost:
$480
$515 10,554 $392 4 - - - - - - - - $515
10,554
kWh
$392
4
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
08: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$4,088
Cost:
$2,680
- - - - $4,088 306 - - - - - - -
-
kWh
-
-
kW-months/year
$4,088
306
MMBtu
-
-
gal
-
-
lb
-
-
$
09: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$11,788
Cost:
-
$6,840 140,054 $4,948 48 - - - - - - - - $6,840
140,054
kWh
$4,948
48
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
10: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY Savings:
$1,421
Cost:
-
$268 5,482 $1,153 11 - - - - - - - - $268
5,482
kWh
$1,153
11
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
11: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,899
Cost:
$1,270
- - - - $2,899 217 - - - - - - -
-
kWh
-
-
kW-months/year
$2,899
217
MMBtu
-
-
gal
-
-
lb
-
-
$
12: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$4,400
Cost:
$1,930
- - - - - - $4,400 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$4,400
-
gal
-
-
lb
-
-
$
13: 3.5217 REUSE / RECYCLE/ SELL PAPER PRODUCTS Savings:
$16,400
Cost:
$60
- - - - - - - - $16,400 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$16,400
-
lb
-
-
$
14: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$4,680
Cost:
$100
- - - - - - - - $4,680 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$4,680
-
lb
-
-
$
15: 4.125 Savings:
$8,700
Cost:
$500
- - - - - - - - - - $8,700 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$8,700
-
$
TOTAL RECOMMENDED Savings:
$66,328
Cost:
$9,793
$12,440 254,999 $8,900 86 $10,808 809 $4,400 - $21,080 - $8,700 - $12,440
254,999
kWh
$8,900
86
kW-months/year
$10,808
809
MMBtu
$4,400
-
gal
$21,080
-
lb
$8,700
-
$
TOTAL IMPLEMENTED Savings:
$41,714
Cost:
$2,265
$11,959 245,154 $8,675 84 - - - - $21,080 - - - $11,959
245,154
kWh
$8,675
84
kW-months/year
-
-
MMBtu
-
-
gal
$21,080
-
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Administrative Changes