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IAC Assessment: WV0234
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IAC Assessment: WV0234
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IAC Center West Virginia University
Assessment Year 2002
Principal Product Rubber and Plastic Mixer Machines
NAICS n/a
SIC 3599 - Industrial Machinery, Nec
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 304,000
Annual Production 180 Pieces
Production Hrs. Annual 2,384
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $147,039 1,864,800 kWh $0.08
Natural Gas $131,418 13,471 MMBtu $9.76
TOTAL ENERGY COSTS $278,457
RECOMMENDED SAVINGS* $94,954 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $33,047
#|Description Savings
Cost
Status Electricity Usage Natural Gas Other Liquid (haz) Administrative Changes Electricity Usage Natural Gas Other Liquid (haz) Administrative Changes
$ kWh $ MMBtu $ gal $ $
01: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,079
Cost:
$800
$2,079 26,224 - - - - - - $2,079
26,224
kWh
-
-
MMBtu
-
-
gal
-
-
$
02: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$9,910
Cost:
$4,200
$9,910 125,697 - - - - - - $9,910
125,697
kWh
-
-
MMBtu
-
-
gal
-
-
$
03: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$6,520
Cost:
$2,125
- - $6,520 668 - - - - -
-
kWh
$6,520
668
MMBtu
-
-
gal
-
-
$
04: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY Savings:
$3,825
Cost:
$660
$3,825 51,861 - - - - - - $3,825
51,861
kWh
-
-
MMBtu
-
-
gal
-
-
$
05: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$1,903
Cost:
$4,076
- - $1,903 195 - - - - -
-
kWh
$1,903
195
MMBtu
-
-
gal
-
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,512
Cost:
$2,020
- - $1,512 155 - - - - -
-
kWh
$1,512
155
MMBtu
-
-
gal
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,201
Cost:
$22
$1,201 15,236 - - - - - - $1,201
15,236
kWh
-
-
MMBtu
-
-
gal
-
-
$
08: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$8,732
Cost:
$1,650
$8,732 110,637 - - - - - - $8,732
110,637
kWh
-
-
MMBtu
-
-
gal
-
-
$
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$712
Cost:
$758
- - $712 73 - - - - -
-
kWh
$712
73
MMBtu
-
-
gal
-
-
$
10: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$1,260
Cost:
$1,342
- - - - $1,260 - - - -
-
kWh
-
-
MMBtu
$1,260
-
gal
-
-
$
11: 4.521 CLEAR AND RENT EXISTING SPACE Savings:
$7,300
Cost:
$1,160
- - - - - - $7,300 - -
-
kWh
-
-
MMBtu
-
-
gal
$7,300
-
$
12: 4.521 CLEAR AND RENT EXISTING SPACE Savings:
$50,000
Cost:
$1,500
- - - - - - $50,000 - -
-
kWh
-
-
MMBtu
-
-
gal
$50,000
-
$
TOTAL RECOMMENDED Savings:
$94,954
Cost:
$20,313
$25,747 329,655 $10,647 1,091 $1,260 - $57,300 - $25,747
329,655
kWh
$10,647
1,091
MMBtu
$1,260
-
gal
$57,300
-
$
TOTAL IMPLEMENTED Savings:
$33,047
Cost:
$8,492
$25,747 329,655 - - - - $7,300 - $25,747
329,655
kWh
-
-
MMBtu
-
-
gal
$7,300
-
$
Savings
Cost
$ kWh $ MMBtu $ gal $ $
Electricity Usage Natural Gas Other Liquid (haz) Administrative Changes Electricity Usage Natural Gas Other Liquid (haz) Administrative Changes