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IAC Assessment: WV0243
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IAC Assessment: WV0243
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IAC Center West Virginia University
Assessment Year 2002
Principal Product Hydrogen Peroxide
NAICS n/a
SIC 2869 - Industrial Organic Chemicals, Nec
Sales $10,000,000-$50,000,000
# of Employees 81
Plant Area (Sq.Ft.) 54,600
Annual Production 82,000,000 Pounds
Production Hrs. Annual 8,568
Location (State) WV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,012,672 32,496,000 kWh $0.03
Natural Gas $182,077 48,169 MMBtu $3.78
TOTAL ENERGY COSTS $1,194,749
RECOMMENDED SAVINGS* $231,667 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $124,940
#|Description Savings
Cost
Status Electricity Usage Coal Water Disposal Personnel Changes Administrative Changes Electricity Usage Coal Water Disposal Personnel Changes Administrative Changes
$ kWh $ MMBtu $ Tgal $ $ $ $
01: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$520
Cost:
$150
$520 16,701 - - - - - - - - $520
16,701
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$38,997
Cost:
$220
$39,657 1,253,258 - - - - $(-660) - - - $39,657
1,253,258
kWh
-
-
MMBtu
-
-
Tgal
$(-660)
-
$
-
-
$
03: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY Savings:
$38,007
Cost:
$550
$38,007 1,240,855 - - - - - - - - $38,007
1,240,855
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,642
Cost:
$2,800
$1,642 48,996 - - - - - - - - $1,642
48,996
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
05: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$45,099
Cost:
$1,050
- - $45,099 11,931 - - - - - - -
-
kWh
$45,099
11,931
MMBtu
-
-
Tgal
-
-
$
-
-
$
06: 2.7134 USE PHOTOCELL CONTROLS Savings:
$1,799
Cost:
$1,500
$1,799 57,721 - - - - - - - - $1,799
57,721
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,317
Cost:
$777
- - $2,317 613 - - - - - - -
-
kWh
$2,317
613
MMBtu
-
-
Tgal
-
-
$
-
-
$
08: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$8,000
Cost:
$9,750
- - - - $8,000 4,000,000 - - - - -
-
kWh
-
-
MMBtu
$8,000
4,000,000
Tgal
-
-
$
-
-
$
09: 3.4151 MINIMIZE WATER USAGE Savings:
$8,228
Cost:
$10,000
- - - - $8,228 514,285 - - - - -
-
kWh
-
-
MMBtu
$8,228
514,285
Tgal
-
-
$
-
-
$
10: 4.422 UTILIZE OUTSIDE CONTRACTING Savings:
$87,058
Cost:
$1,100
- - - - - - - - $87,058 - -
-
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
$87,058
-
$
TOTAL RECOMMENDED Savings:
$231,667
Cost:
$27,897
$81,625 2,617,531 $47,416 12,544 $16,228 4,514,285 $(-660) - $87,058 - $81,625
2,617,531
kWh
$47,416
12,544
MMBtu
$16,228
4,514,285
Tgal
$(-660)
-
$
$87,058
-
$
TOTAL IMPLEMENTED Savings:
$124,940
Cost:
$2,747
$78,184 2,510,814 $47,416 12,544 - - $(-660) - - - $78,184
2,510,814
kWh
$47,416
12,544
MMBtu
-
-
Tgal
$(-660)
-
$
-
-
$
Savings
Cost
$ kWh $ MMBtu $ Tgal $ $ $ $
Electricity Usage Coal Water Disposal Personnel Changes Administrative Changes Electricity Usage Coal Water Disposal Personnel Changes Administrative Changes