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IAC Assessment: WV0268
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IAC Assessment: WV0268
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IAC Center West Virginia University
Assessment Year 2003
Principal Product Thermal label ribbons&Jack hammer parts
NAICS 339940 - Office Supplies (except Paper) Manufacturing
SIC 3955 - Carbon Paper And Inked Ribbons
Sales $10,000,000-$50,000,000
# of Employees 220
Plant Area (Sq.Ft.) 300,000
Annual Production 1,605,924 Pieces
Production Hrs. Annual 3,366
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $203,633 3,957,055 kWh $0.05
Electricity Demand $75,029 11,275 kW-months/year $6.65
Natural Gas $125,303 17,304 MMBtu $7.24
TOTAL ENERGY COSTS $403,965
RECOMMENDED SAVINGS* $86,536 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $77,510
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$5,435
Cost:
$108
$4,328 59,069 $1,107 174 - - - - $4,328
59,069
kWh
$1,107
174
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,489
Cost:
$630
$2,783 37,972 $706 111 - - - - $2,783
37,972
kWh
$706
111
kW-months/year
-
-
MMBtu
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,612
Cost:
$250
$2,068 28,228 $544 86 - - - - $2,068
28,228
kWh
$544
86
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4312 IMPROVE LUBRICATION PRACTICES Savings:
$1,165
Cost:
$810
$1,009 13,846 $156 25 - - - - $1,009
13,846
kWh
$156
25
kW-months/year
-
-
MMBtu
-
-
$
05: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$7,261
Cost:
$720
$5,552 75,770 $1,709 270 - - - - $5,552
75,770
kWh
$1,709
270
kW-months/year
-
-
MMBtu
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$27,769
Cost:
$20,880
$21,227 290,396 $6,542 1,033 - - - - $21,227
290,396
kWh
$6,542
1,033
kW-months/year
-
-
MMBtu
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,262
Cost:
-
$966 13,143 $296 47 - - - - $966
13,143
kWh
$296
47
kW-months/year
-
-
MMBtu
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,404
Cost:
$6,834
$1,074 14,662 $330 52 - - - - $1,074
14,662
kWh
$330
52
kW-months/year
-
-
MMBtu
-
-
$
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$927
Cost:
$600
$709 9,669 $218 34 - - - - $709
9,669
kWh
$218
34
kW-months/year
-
-
MMBtu
-
-
$
10: 2.2511 INSULATE BARE EQUIPMENT Savings:
$24,688
Cost:
$2,019
- - - - $24,688 3,410 - - -
-
kWh
-
-
kW-months/year
$24,688
3,410
MMBtu
-
-
$
11: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$2,827
Cost:
$1,855
- - - - $2,827 390 - - -
-
kWh
-
-
kW-months/year
$2,827
390
MMBtu
-
-
$
12: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$1,545
Cost:
-
$1,181 16,115 $364 57 - - - - $1,181
16,115
kWh
$364
57
kW-months/year
-
-
MMBtu
-
-
$
13: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$6,152
Cost:
$450
$5,186 70,906 $1,398 192 - - $(-432) - $5,186
70,906
kWh
$1,398
192
kW-months/year
-
-
MMBtu
$(-432)
-
$
TOTAL RECOMMENDED Savings:
$86,536
Cost:
$35,156
$46,083 629,776 $13,370 2,081 $27,515 3,800 $(-432) - $46,083
629,776
kWh
$13,370
2,081
kW-months/year
$27,515
3,800
MMBtu
$(-432)
-
$
TOTAL IMPLEMENTED Savings:
$77,510
Cost:
$31,861
$41,110 561,843 $12,144 1,888 $24,688 3,410 $(-432) - $41,110
561,843
kWh
$12,144
1,888
kW-months/year
$24,688
3,410
MMBtu
$(-432)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes