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IAC Assessment: WV0270
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IAC Assessment: WV0270
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IAC Center West Virginia University
Assessment Year 2003
Principal Product Hydraulic rods and cylinders
NAICS 332710 - Machine Shops
SIC 3599 - Industrial Machinery, Nec
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 225,000
Annual Production 30,000 Pieces
Production Hrs. Annual 7,488
Location (State) WV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $301,335 10,761,360 kWh $0.03
Electricity Demand $187,175 22,231 kW-months/year $8.42
Electricity Fees $(-12,009) - $ -
Natural Gas $111,233 17,529 MMBtu $6.35
TOTAL ENERGY COSTS $587,734
RECOMMENDED SAVINGS* $51,214 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $34,523
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,616
Cost:
-
$4,476 165,788 $2,140 266 - - - - $4,476
165,788
kWh
$2,140
266
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$4,533
Cost:
-
$3,065 113,977 $1,468 183 - - - - $3,065
113,977
kWh
$1,468
183
kW-months/year
-
-
MMBtu
-
-
$
03: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$6,214
Cost:
$625
$4,606 171,405 $2,208 275 - - $(-600) - $4,606
171,405
kWh
$2,208
275
kW-months/year
-
-
MMBtu
$(-600)
-
$
04: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$5,034
Cost:
$250
$3,403 126,547 $1,631 203 - - - - $3,403
126,547
kWh
$1,631
203
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,121
Cost:
$150
$1,434 53,338 $687 85 - - - - $1,434
53,338
kWh
$687
85
kW-months/year
-
-
MMBtu
-
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$7,108
Cost:
$1,418
$5,043 187,520 $2,065 257 - - - - $5,043
187,520
kWh
$2,065
257
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$3,894
Cost:
$500
$2,640 98,280 $1,254 156 - - - - $2,640
98,280
kWh
$1,254
156
kW-months/year
-
-
MMBtu
-
-
$
08: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$5,379
Cost:
$810
- - - - $5,379 847 - - -
-
kWh
-
-
kW-months/year
$5,379
847
MMBtu
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,937
Cost:
$250
$1,986 73,697 $951 118 - - - - $1,986
73,697
kWh
$951
118
kW-months/year
-
-
MMBtu
-
-
$
10: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,296
Cost:
$735
$876 32,604 $420 52 - - - - $876
32,604
kWh
$420
52
kW-months/year
-
-
MMBtu
-
-
$
11: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,244
Cost:
$1,450
$1,592 59,199 $652 81 - - - - $1,592
59,199
kWh
$652
81
kW-months/year
-
-
MMBtu
-
-
$
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,750
Cost:
$4,590
$1,672 62,181 $1,078 134 - - - - $1,672
62,181
kWh
$1,078
134
kW-months/year
-
-
MMBtu
-
-
$
13: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,088
Cost:
$2,000
$(-284) (-10,548) - - $1,372 216 - - $(-284)
(-10,548)
kWh
-
-
kW-months/year
$1,372
216
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$51,214
Cost:
$12,778
$30,509 1,133,988 $14,554 1,810 $6,751 1,063 $(-600) - $30,509
1,133,988
kWh
$14,554
1,810
kW-months/year
$6,751
1,063
MMBtu
$(-600)
-
$
TOTAL IMPLEMENTED Savings:
$34,523
Cost:
$8,483
$23,874 887,105 $11,249 1,399 - - $(-600) - $23,874
887,105
kWh
$11,249
1,399
kW-months/year
-
-
MMBtu
$(-600)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes