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IAC Assessment: WV0282
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IAC Assessment: WV0282
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IAC Center West Virginia University
Assessment Year 2004
Principal Product Industrial Fabrication
NAICS 331221 - Rolled Steel Shape Manufacturing
SIC 3312 - Blast Furnaces And Steel Mills
Sales $10,000,000-$50,000,000
# of Employees 87
Plant Area (Sq.Ft.) 130,000
Annual Production 1,825 Tons
Production Hrs. Annual 4,680
Location (State)
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $138,475 2,988,153 kWh $0.05
Natural Gas $124,115 18,401 MMBtu $6.75
TOTAL ENERGY COSTS $262,590
RECOMMENDED SAVINGS* $112,375 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $37,148
#|Description Savings
Cost
Status Electricity Usage Natural Gas Other Liquid (non-haz) Personnel Changes Electricity Usage Natural Gas Other Liquid (non-haz) Personnel Changes
$ kWh $ MMBtu $ gal $ $
01: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$33,174
Cost:
$63,040
- - $33,174 4,922 - - - - -
-
kWh
$33,174
4,922
MMBtu
-
-
gal
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$32,062
Cost:
$4,200
$32,062 691,869 - - - - - - $32,062
691,869
kWh
-
-
MMBtu
-
-
gal
-
-
$
03: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$17,179
Cost:
$1,140
$17,179 370,656 - - - - - - $17,179
370,656
kWh
-
-
MMBtu
-
-
gal
-
-
$
04: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$3,151
Cost:
-
$3,151 67,915 - - - - - - $3,151
67,915
kWh
-
-
MMBtu
-
-
gal
-
-
$
05: 3.6124 BURN WASTE OIL FOR HEAT Savings:
$6,148
Cost:
$3,760
- - $1,348 200 $4,800 - - - -
-
kWh
$1,348
200
MMBtu
$4,800
-
gal
-
-
$
06: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$3,646
Cost:
$1,140
$4,558 98,448 - - - - $(-912) - $4,558
98,448
kWh
-
-
MMBtu
-
-
gal
$(-912)
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,390
Cost:
$4,448
$2,390 51,552 - - - - - - $2,390
51,552
kWh
-
-
MMBtu
-
-
gal
-
-
$
08: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,521
Cost:
$490
$1,521 32,760 - - - - - - $1,521
32,760
kWh
-
-
MMBtu
-
-
gal
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,387
Cost:
$250
$1,387 29,915 - - - - - - $1,387
29,915
kWh
-
-
MMBtu
-
-
gal
-
-
$
10: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$923
Cost:
$715
$923 19,924 - - - - - - $923
19,924
kWh
-
-
MMBtu
-
-
gal
-
-
$
11: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$788
Cost:
$614
$788 16,994 - - - - - - $788
16,994
kWh
-
-
MMBtu
-
-
gal
-
-
$
12: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,784
Cost:
$76
$2,784 60,052 - - - - - - $2,784
60,052
kWh
-
-
MMBtu
-
-
gal
-
-
$
13: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,534
Cost:
$250
$1,534 33,101 - - - - - - $1,534
33,101
kWh
-
-
MMBtu
-
-
gal
-
-
$
14: 2.2522 ISOLATE HOT OR COLD EQUIPMENT Savings:
$5,688
Cost:
$690
- - $5,688 841 - - - - -
-
kWh
$5,688
841
MMBtu
-
-
gal
-
-
$
TOTAL RECOMMENDED Savings:
$112,375
Cost:
$80,813
$68,277 1,473,186 $40,210 5,963 $4,800 - $(-912) - $68,277
1,473,186
kWh
$40,210
5,963
MMBtu
$4,800
-
gal
$(-912)
-
$
TOTAL IMPLEMENTED Savings:
$37,148
Cost:
$8,459
$32,372 698,462 $5,688 841 - - $(-912) - $32,372
698,462
kWh
$5,688
841
MMBtu
-
-
gal
$(-912)
-
$
Savings
Cost
$ kWh $ MMBtu $ gal $ $
Electricity Usage Natural Gas Other Liquid (non-haz) Personnel Changes Electricity Usage Natural Gas Other Liquid (non-haz) Personnel Changes