IAC logo
IAC Assessment: WV0286
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: WV0286
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center West Virginia University
Assessment Year 2004
Principal Product Bent Tube Assemblies
NAICS 332996 - Fabricated Pipe and Pipe Fitting Manufacturing
SIC 3498 - Fabricated Pipe And Fittings
Sales $10,000,000-$50,000,000
# of Employees 80
Plant Area (Sq.Ft.) 56,000
Annual Production 500,000 Pounds
Production Hrs. Annual 4,080
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $37,720 754,400 kWh $0.05
Electricity Demand $20,854 2,620 kW-months/year $7.96
Electricity Fees $2,953 - $ -
Natural Gas $52,554 6,722 MMBtu $7.82
TOTAL ENERGY COSTS $114,081
RECOMMENDED SAVINGS* $22,331 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $14,039
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,216
Cost:
$7,012
$4,092 75,753 $2,124 266 - - - - $4,092
75,753
kWh
$2,124
266
kW-months/year
-
-
MMBtu
-
-
$
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$4,469
Cost:
$3,580
$4,469 - - - - - - - $4,469
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
03: 2.7492 USE PROPER THICKNESS OF INSULATION ON BUILDING ENVELOPE Savings:
$2,072
Cost:
$360
- - - - $2,072 265 - - -
-
kWh
-
-
kW-months/year
$2,072
265
MMBtu
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,971
Cost:
$250
$1,374 25,437 $597 75 - - - - $1,374
25,437
kWh
$597
75
kW-months/year
-
-
MMBtu
-
-
$
05: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$1,455
Cost:
$1,770
- - - - $1,455 186 - - -
-
kWh
-
-
kW-months/year
$1,455
186
MMBtu
-
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,353
Cost:
$251
- - - - $1,353 173 - - -
-
kWh
-
-
kW-months/year
$1,353
173
MMBtu
-
-
$
07: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$1,083
Cost:
$375
$965 17,263 $418 53 - - $(-300) - $965
17,263
kWh
$418
53
kW-months/year
-
-
MMBtu
$(-300)
-
$
08: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$993
Cost:
$1,000
- - - - $993 127 - - -
-
kWh
-
-
kW-months/year
$993
127
MMBtu
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$830
Cost:
-
$600 11,133 $230 33 - - - - $600
11,133
kWh
$230
33
kW-months/year
-
-
MMBtu
-
-
$
10: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$828
Cost:
$283
$577 10,710 $251 32 - - - - $577
10,710
kWh
$251
32
kW-months/year
-
-
MMBtu
-
-
$
11: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$743
Cost:
$1,100
$518 9,607 $225 28 - - - - $518
9,607
kWh
$225
28
kW-months/year
-
-
MMBtu
-
-
$
12: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$318
Cost:
$250
$221 4,102 $97 12 - - - - $221
4,102
kWh
$97
12
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$22,331
Cost:
$16,231
$12,816 154,005 $3,942 499 $5,873 751 $(-300) - $12,816
154,005
kWh
$3,942
499
kW-months/year
$5,873
751
MMBtu
$(-300)
-
$
TOTAL IMPLEMENTED Savings:
$14,039
Cost:
$7,844
$7,759 60,989 $1,400 180 $4,880 624 - - $7,759
60,989
kWh
$1,400
180
kW-months/year
$4,880
624
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes