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IAC Assessment: WV0289
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IAC Assessment: WV0289
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IAC Center West Virginia University
Assessment Year 2004
Principal Product Electrical and Mechanical Cables
NAICS 335931 - Current-Carrying Wiring Device Manufacturing
SIC 3643 - Current-carrying Wiring Devices
Sales $10,000,000-$50,000,000
# of Employees 125
Plant Area (Sq.Ft.) 341,000
Annual Production 15,000 Tons
Production Hrs. Annual 6,240
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $310,204 5,193,719 kWh $0.06
Natural Gas $93,264 12,390 MMBtu $7.53
TOTAL ENERGY COSTS $403,468
RECOMMENDED SAVINGS* $119,374 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $40,881
#|Description Savings
Cost
Status Electricity Usage Water Disposal Personnel Changes Electricity Usage Water Disposal Personnel Changes
$ kWh $ Tgal $ $
01: 2.2622 REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL Savings:
$46,305
Cost:
$117,949
$46,305 775,278 - - - - $46,305
775,278
kWh
-
-
Tgal
-
-
$
02: 2.2696 USE EXCESS COLD PROCESS FLUID FOR INDUSTRIAL COOLING NEEDS Savings:
$16,901
Cost:
$11,831
- - $16,901 - - - -
-
kWh
$16,901
-
Tgal
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$12,600
Cost:
$4,857
$12,600 210,862 - - - - $12,600
210,862
kWh
-
-
Tgal
-
-
$
04: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$9,956
Cost:
$2,109
$10,968 183,711 - - $(-1,012) - $10,968
183,711
kWh
-
-
Tgal
$(-1,012)
-
$
05: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$6,230
Cost:
$1,687
$6,230 104,318 - - - - $6,230
104,318
kWh
-
-
Tgal
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,338
Cost:
$19,000
$5,338 89,500 - - - - $5,338
89,500
kWh
-
-
Tgal
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,340
Cost:
$127
$4,340 72,664 - - - - $4,340
72,664
kWh
-
-
Tgal
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,010
Cost:
$5,938
$3,010 50,396 - - - - $3,010
50,396
kWh
-
-
Tgal
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,993
Cost:
$250
$2,993 49,959 - - - - $2,993
49,959
kWh
-
-
Tgal
-
-
$
10: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$2,879
Cost:
$511
$2,879 48,195 - - - - $2,879
48,195
kWh
-
-
Tgal
-
-
$
11: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,432
Cost:
$3,500
$2,432 40,716 - - - - $2,432
40,716
kWh
-
-
Tgal
-
-
$
12: 2.7492 USE PROPER THICKNESS OF INSULATION ON BUILDING ENVELOPE Savings:
$2,170
Cost:
$103
$2,170 36,332 - - - - $2,170
36,332
kWh
-
-
Tgal
-
-
$
13: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,628
Cost:
$1,119
$1,628 27,249 - - - - $1,628
27,249
kWh
-
-
Tgal
-
-
$
14: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,227
Cost:
$1,631
$1,227 20,539 - - - - $1,227
20,539
kWh
-
-
Tgal
-
-
$
15: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,365
Cost:
-
$1,365 23,064 - - - - $1,365
23,064
kWh
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$119,374
Cost:
$170,612
$103,485 1,732,783 $16,901 - $(-1,012) - $103,485
1,732,783
kWh
$16,901
-
Tgal
$(-1,012)
-
$
TOTAL IMPLEMENTED Savings:
$40,881
Cost:
$10,764
$41,893 701,449 - - $(-1,012) - $41,893
701,449
kWh
-
-
Tgal
$(-1,012)
-
$
Savings
Cost
$ kWh $ Tgal $ $
Electricity Usage Water Disposal Personnel Changes Electricity Usage Water Disposal Personnel Changes