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IAC Assessment: WV0292
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IAC Assessment: WV0292
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IAC Center West Virginia University
Assessment Year 2004
Principal Product Fiberglass Reinforced Plastic
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 395
Plant Area (Sq.Ft.) 293,000
Annual Production 16,000,000 Pounds
Production Hrs. Annual 6,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $558,958 19,086,621 kWh $0.03
Electricity Demand $307,850 39,468 kW-months/year $7.80
Electricity Fees $69,398 - $ -
Natural Gas $1,004,952 152,614 MMBtu $6.58
TOTAL ENERGY COSTS $1,941,158
RECOMMENDED SAVINGS* $267,883 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $139,742
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.2511 INSULATE BARE EQUIPMENT Savings:
$27,182
Cost:
$23,577
- - - - $27,182 4,131 - - -
-
kWh
-
-
kW-months/year
$27,182
4,131
MMBtu
-
-
$
02: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$20,348
Cost:
-
$14,397 436,863 $6,815 874 - - $(-864) - $14,397
436,863
kWh
$6,815
874
kW-months/year
-
-
MMBtu
$(-864)
-
$
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$19,410
Cost:
$20,490
$19,410 - - - - - - - $19,410
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
04: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$20,214
Cost:
$5,139
- - - - $20,214 3,072 - - -
-
kWh
-
-
kW-months/year
$20,214
3,072
MMBtu
-
-
$
05: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$12,831
Cost:
$800
- - - - $12,831 1,950 - - -
-
kWh
-
-
kW-months/year
$12,831
1,950
MMBtu
-
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$11,831
Cost:
$488
- - - - $11,831 1,798 - - -
-
kWh
-
-
kW-months/year
$11,831
1,798
MMBtu
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$9,318
Cost:
$16,842
$8,936 271,258 $382 49 - - - - $8,936
271,258
kWh
$382
49
kW-months/year
-
-
MMBtu
-
-
$
08: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$8,268
Cost:
$3,720
$(-681) (-14,064) - - $8,949 1,360 - - $(-681)
(-14,064)
kWh
-
-
kW-months/year
$8,949
1,360
MMBtu
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,017
Cost:
$21,962
$4,771 144,854 $2,246 288 - - - - $4,771
144,854
kWh
$2,246
288
kW-months/year
-
-
MMBtu
-
-
$
10: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$40,944
Cost:
$1,000
- - - - $50,160 7,623 $(-9,216) - -
-
kWh
-
-
kW-months/year
$50,160
7,623
MMBtu
$(-9,216)
-
$
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,074
Cost:
-
$6,140 186,516 $1,934 248 - - - - $6,140
186,516
kWh
$1,934
248
kW-months/year
-
-
MMBtu
-
-
$
12: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$5,851
Cost:
$528
$3,977 120,448 $1,874 240 - - - - $3,977
120,448
kWh
$1,874
240
kW-months/year
-
-
MMBtu
-
-
$
13: 2.7492 USE PROPER THICKNESS OF INSULATION ON BUILDING ENVELOPE Savings:
$3,626
Cost:
$750
- - - - $3,626 551 - - -
-
kWh
-
-
kW-months/year
$3,626
551
MMBtu
-
-
$
14: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$2,330
Cost:
$420
$1,581 48,195 $749 96 - - - - $1,581
48,195
kWh
$749
96
kW-months/year
-
-
MMBtu
-
-
$
15: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,326
Cost:
$1,048
$897 27,335 $429 55 - - - - $897
27,335
kWh
$429
55
kW-months/year
-
-
MMBtu
-
-
$
16: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,014
Cost:
$100
$688 20,903 $326 42 - - - - $688
20,903
kWh
$326
42
kW-months/year
-
-
MMBtu
-
-
$
17: 2.7123 KEEP LAMPS AND REFLECTORS CLEAN Savings:
$841
Cost:
$840
$560 17,098 $281 36 - - - - $560
17,098
kWh
$281
36
kW-months/year
-
-
MMBtu
-
-
$
18: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$665
Cost:
$1,296
$492 14,943 $173 22 - - - - $492
14,943
kWh
$173
22
kW-months/year
-
-
MMBtu
-
-
$
19: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$625
Cost:
$30
- - - - $625 95 - - -
-
kWh
-
-
kW-months/year
$625
95
MMBtu
-
-
$
20: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$16,866
Cost:
$8,560
$11,445 347,601 $5,421 695 - - - - $11,445
347,601
kWh
$5,421
695
kW-months/year
-
-
MMBtu
-
-
$
21: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER Savings:
$13,489
Cost:
$4,460
- - - - $13,489 2,050 - - -
-
kWh
-
-
kW-months/year
$13,489
2,050
MMBtu
-
-
$
22: 2.4235 REMOVE OR CLOSE OFF UNNEEDED COMPRESSED AIR LINES Savings:
$8,249
Cost:
$1,200
$5,597 170,088 $2,652 340 - - - - $5,597
170,088
kWh
$2,652
340
kW-months/year
-
-
MMBtu
-
-
$
23: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$6,043
Cost:
$459
$4,101 124,525 $1,942 249 - - - - $4,101
124,525
kWh
$1,942
249
kW-months/year
-
-
MMBtu
-
-
$
24: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$5,935
Cost:
$5,740
$4,024 122,275 $1,911 245 - - - - $4,024
122,275
kWh
$1,911
245
kW-months/year
-
-
MMBtu
-
-
$
25: 2.7492 USE PROPER THICKNESS OF INSULATION ON BUILDING ENVELOPE Savings:
$5,929
Cost:
$3,460
- - - - $5,929 901 - - -
-
kWh
-
-
kW-months/year
$5,929
901
MMBtu
-
-
$
26: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$4,494
Cost:
$4,715
$3,050 92,617 $1,444 185 - - - - $3,050
92,617
kWh
$1,444
185
kW-months/year
-
-
MMBtu
-
-
$
27: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$2,007
Cost:
$1,000
- - - - $2,007 305 - - -
-
kWh
-
-
kW-months/year
$2,007
305
MMBtu
-
-
$
28: 2.4238 DO NOT USE COMPRESSED AIR FOR PERSONAL COOLING Savings:
$1,659
Cost:
$2,088
$1,129 34,281 $530 68 - - - - $1,129
34,281
kWh
$530
68
kW-months/year
-
-
MMBtu
-
-
$
29: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,497
Cost:
$1,944
$1,013 30,769 $484 63 - - - - $1,013
30,769
kWh
$484
63
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$267,883
Cost:
$132,656
$91,527 2,196,505 $29,593 3,795 $156,843 23,836 $(-10,080) - $91,527
2,196,505
kWh
$29,593
3,795
kW-months/year
$156,843
23,836
MMBtu
$(-10,080)
-
$
TOTAL IMPLEMENTED Savings:
$139,742
Cost:
$36,008
$36,887 1,120,063 $16,504 2,116 $96,431 14,655 $(-10,080) - $36,887
1,120,063
kWh
$16,504
2,116
kW-months/year
$96,431
14,655
MMBtu
$(-10,080)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes