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IAC Assessment: WV0298
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IAC Assessment: WV0298
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IAC Center West Virginia University
Assessment Year 2004
Principal Product Off highway and Industrial braking systems
NAICS 332216 - Saw Blade and Handtool Manufacturing
SIC 3417 -
Sales $5,000,000-$10,000,000
# of Employees 80
Plant Area (Sq.Ft.) 58,000
Annual Production 250,000 Pieces
Production Hrs. Annual 6,422
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $103,267 1,239,200 kWh $0.08
Natural Gas $21,153 2,734 MMBtu $7.74
TOTAL ENERGY COSTS $124,420
RECOMMENDED SAVINGS* $22,250 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $10,516
#|Description Savings
Cost
Status Electricity Usage Natural Gas Personnel Changes Electricity Usage Natural Gas Personnel Changes
$ kWh $ MMBtu $ $
01: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER Savings:
$3,459
Cost:
$2,100
- - $3,459 491 - - -
-
kWh
$3,459
491
MMBtu
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,929
Cost:
$440
$2,929 42,830 - - - - $2,929
42,830
kWh
-
-
MMBtu
-
-
$
03: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$2,864
Cost:
$1,928
$2,864 41,840 - - - - $2,864
41,840
kWh
-
-
MMBtu
-
-
$
04: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$2,447
Cost:
$220
$2,447 35,604 - - - - $2,447
35,604
kWh
-
-
MMBtu
-
-
$
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,066
Cost:
$1,286
$2,066 30,179 - - - - $2,066
30,179
kWh
-
-
MMBtu
-
-
$
06: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$1,986
Cost:
-
$1,986 29,007 - - - - $1,986
29,007
kWh
-
-
MMBtu
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,877
Cost:
$240
$1,877 27,423 - - - - $1,877
27,423
kWh
-
-
MMBtu
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,304
Cost:
-
$1,304 18,932 - - - - $1,304
18,932
kWh
-
-
MMBtu
-
-
$
09: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$736
Cost:
$705
$1,096 21,389 - - $(-360) - $1,096
21,389
kWh
-
-
MMBtu
$(-360)
-
$
10: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$794
Cost:
$1,825
- - $794 103 - - -
-
kWh
$794
103
MMBtu
-
-
$
11: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$762
Cost:
$750
$762 11,171 - - - - $762
11,171
kWh
-
-
MMBtu
-
-
$
12: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$565
Cost:
$1,000
- - $565 73 - - -
-
kWh
$565
73
MMBtu
-
-
$
13: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$461
Cost:
$360
$461 6,846 - - - - $461
6,846
kWh
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$22,250
Cost:
$10,854
$17,792 265,221 $4,818 667 $(-360) - $17,792
265,221
kWh
$4,818
667
MMBtu
$(-360)
-
$
TOTAL IMPLEMENTED Savings:
$10,516
Cost:
$2,715
$10,876 164,195 - - $(-360) - $10,876
164,195
kWh
-
-
MMBtu
$(-360)
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Personnel Changes Electricity Usage Natural Gas Personnel Changes