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IAC Assessment: WV0299
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IAC Assessment: WV0299
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IAC Center West Virginia University
Assessment Year 2004
Principal Product Roofing Membranes
NAICS 326299 - All Other Rubber Product Manufacturing
SIC 3069 - Fabricated Rubber Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 60
Plant Area (Sq.Ft.) 100,000
Annual Production 107,640 Thousand Feet
Production Hrs. Annual 6,240
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $192,550 2,789,280 kWh $0.07
Electricity Demand $45,336 8,040 kW-months/year $5.64
Electricity Fees $7,468 - $ -
Natural Gas $176,055 21,390 MMBtu $8.23
TOTAL ENERGY COSTS $421,409
RECOMMENDED SAVINGS* $51,101 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $43,627
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.2511 INSULATE BARE EQUIPMENT Savings:
$10,724
Cost:
$2,060
- - - - $10,724 1,303 -
-
kWh
-
-
kW-months/year
$10,724
1,303
MMBtu
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$9,651
Cost:
$16,100
$8,008 151,904 $1,643 292 - - $8,008
151,904
kWh
$1,643
292
kW-months/year
-
-
MMBtu
03: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$5,725
Cost:
$1,000
- - - - $5,725 754 -
-
kWh
-
-
kW-months/year
$5,725
754
MMBtu
04: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$4,783
Cost:
$1,937
$4,556 86,341 $227 40 - - $4,556
86,341
kWh
$227
40
kW-months/year
-
-
MMBtu
05: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$3,704
Cost:
$2,175
- - - - $3,704 450 -
-
kWh
-
-
kW-months/year
$3,704
450
MMBtu
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,363
Cost:
$300
$1,963 37,211 $400 72 - - $1,963
37,211
kWh
$400
72
kW-months/year
-
-
MMBtu
07: 2.2625 CHILL WATER TO THE HIGHEST TEMPERATURE POSSIBLE Savings:
$2,364
Cost:
$40
$1,963 37,069 $401 71 - - $1,963
37,069
kWh
$401
71
kW-months/year
-
-
MMBtu
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,152
Cost:
$160
$1,786 33,844 $366 65 - - $1,786
33,844
kWh
$366
65
kW-months/year
-
-
MMBtu
09: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$3,018
Cost:
$430
$2,504 47,466 $514 91 - - $2,504
47,466
kWh
$514
91
kW-months/year
-
-
MMBtu
10: 2.2426 USE WASTE HEAT FROM FLUE GASES TO HEAT SPACE CONDITIONING AIR Savings:
$1,406
Cost:
$1,320
$(-232) (-4,395) - - $1,638 199 $(-232)
(-4,395)
kWh
-
-
kW-months/year
$1,638
199
MMBtu
11: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,387
Cost:
$640
$897 17,057 $490 87 - - $897
17,057
kWh
$490
87
kW-months/year
-
-
MMBtu
12: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$951
Cost:
$240
$789 14,943 $162 29 - - $789
14,943
kWh
$162
29
kW-months/year
-
-
MMBtu
13: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$784
Cost:
-
$650 12,355 $134 24 - - $650
12,355
kWh
$134
24
kW-months/year
-
-
MMBtu
14: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$726
Cost:
$150
$603 11,405 $123 22 - - $603
11,405
kWh
$123
22
kW-months/year
-
-
MMBtu
15: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$691
Cost:
$230
$576 10,909 $115 20 - - $576
10,909
kWh
$115
20
kW-months/year
-
-
MMBtu
16: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$672
Cost:
$600
$557 10,619 $115 20 - - $557
10,619
kWh
$115
20
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$51,101
Cost:
$27,382
$24,620 466,728 $4,690 833 $21,791 2,706 $24,620
466,728
kWh
$4,690
833
kW-months/year
$21,791
2,706
MMBtu
TOTAL IMPLEMENTED Savings:
$43,627
Cost:
$23,847
$22,889 434,054 $4,289 762 $16,449 2,057 $22,889
434,054
kWh
$4,289
762
kW-months/year
$16,449
2,057
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas