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IAC Assessment: WV0300
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IAC Assessment: WV0300
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IAC Center West Virginia University
Assessment Year 2004
Principal Product Building Wraps & MH Supplies
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 170
Plant Area (Sq.Ft.) 330,000
Annual Production 60,000 Tons
Production Hrs. Annual 6,240
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $337,053 7,974,583 kWh $0.04
Electricity Demand $152,345 19,354 kW-months/year $7.87
Other Gas $196,367 23,025 MMBtu $8.53
TOTAL ENERGY COSTS $685,765
RECOMMENDED SAVINGS* $278,778 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $206,824
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Gas Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Other Gas Solid Waste (non-haz) Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ lb $ $
01: 2.2511 INSULATE BARE EQUIPMENT Savings:
$32,334
Cost:
$3,536
$24,905 491,068 $7,429 944 - - - - - - $24,905
491,068
kWh
$7,429
944
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
02: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$11,389
Cost:
$648
$8,768 172,973 $2,621 333 - - - - - - $8,768
172,973
kWh
$2,621
333
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$11,230
Cost:
$1,590
- - - - $11,230 1,316 - - - - -
-
kWh
-
-
kW-months/year
$11,230
1,316
MMBtu
-
-
lb
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,992
Cost:
-
$4,606 90,605 $1,386 196 - - - - - - $4,606
90,605
kWh
$1,386
196
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$5,599
Cost:
$180
$4,313 64,988 $1,286 163 - - - - - - $4,313
64,988
kWh
$1,286
163
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
06: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$4,689
Cost:
$1,078
$3,611 71,199 $1,078 137 - - - - - - $3,611
71,199
kWh
$1,078
137
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
07: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$3,908
Cost:
$180
$3,172 62,702 $952 121 - - - - $(-216) - $3,172
62,702
kWh
$952
121
kW-months/year
-
-
MMBtu
-
-
lb
$(-216)
-
$
08: 2.7492 USE PROPER THICKNESS OF INSULATION ON BUILDING ENVELOPE Savings:
$3,710
Cost:
$1,875
- - - - $3,710 1,378 - - - - -
-
kWh
-
-
kW-months/year
$3,710
1,378
MMBtu
-
-
lb
-
-
$
09: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$2,636
Cost:
$4,144
- - - - $2,636 309 - - - - -
-
kWh
-
-
kW-months/year
$2,636
309
MMBtu
-
-
lb
-
-
$
10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,047
Cost:
$190
$1,581 31,188 $466 59 - - - - - - $1,581
31,188
kWh
$466
59
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
11: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,062
Cost:
$1,116
$1,590 31,351 $472 60 - - - - - - $1,590
31,351
kWh
$472
60
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,517
Cost:
$3,234
$966 18,950 $551 70 - - - - - - $966
18,950
kWh
$551
70
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
13: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$17,097
Cost:
$3,330
- - - - $17,097 123 - - - - -
-
kWh
-
-
kW-months/year
$17,097
123
MMBtu
-
-
lb
-
-
$
14: 2.4227 USE COMPRESSOR AIR FILTERS Savings:
$878
Cost:
$9
$758 14,997 $228 29 - - - - $(-108) - $758
14,997
kWh
$228
29
kW-months/year
-
-
MMBtu
-
-
lb
$(-108)
-
$
15: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$632
Cost:
$186
$416 8,206 $216 16 - - - - - - $416
8,206
kWh
$216
16
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
16: 2.2522 ISOLATE HOT OR COLD EQUIPMENT Savings:
$258
Cost:
$544
$200 3,950 $58 7 - - - - - - $200
3,950
kWh
$58
7
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
17: 3.5217 REUSE / RECYCLE/ SELL PAPER PRODUCTS Savings:
$172,800
Cost:
$360
- - - - - - $172,800 1,920,000 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$172,800
1,920,000
lb
-
-
$
TOTAL RECOMMENDED Savings:
$278,778
Cost:
$22,200
$54,886 1,062,177 $16,743 2,135 $34,673 3,126 $172,800 1,920,000 $(-324) - $54,886
1,062,177
kWh
$16,743
2,135
kW-months/year
$34,673
3,126
MMBtu
$172,800
1,920,000
lb
$(-324)
-
$
TOTAL IMPLEMENTED Savings:
$206,824
Cost:
$6,103
$26,170 495,960 $8,178 1,047 - - $172,800 1,920,000 $(-324) - $26,170
495,960
kWh
$8,178
1,047
kW-months/year
-
-
MMBtu
$172,800
1,920,000
lb
$(-324)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $
Electricity Usage Electricity Demand Other Gas Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Other Gas Solid Waste (non-haz) Personnel Changes