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IAC Assessment: WV0301
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IAC Assessment: WV0301
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IAC Center West Virginia University
Assessment Year 2004
Principal Product Frozen Dough Products
NAICS 311824 - Dry Pasta, Dough, and Flour Mixes Manufacturing from Purchased Flour
SIC 2045 - Prepared Flour Mixes And Doughs
Sales $10,000,000-$50,000,000
# of Employees 184
Plant Area (Sq.Ft.) 86,700
Annual Production 157,000,000 Pounds
Production Hrs. Annual 7,200
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $397,604 19,984,034 kWh $0.02
Electricity Demand $215,063 38,750 kW-months/year $5.55
Electricity Fees $225,561 - $ -
Natural Gas $115,562 14,384 MMBtu $8.03
Fuel Oil #2 $20,475 2,365 MMBtu $8.66
TOTAL ENERGY COSTS $974,265
RECOMMENDED SAVINGS* $79,980 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $73,966
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ gal $ $
01: 2.2511 INSULATE BARE EQUIPMENT Savings:
$30,817
Cost:
$4,062
$24,779 794,323 $6,038 1,088 - - - - - - $24,779
794,323
kWh
$6,038
1,088
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$15,918
Cost:
$4,120
- - - - $15,918 1,960 - - - - -
-
kWh
-
-
kW-months/year
$15,918
1,960
MMBtu
-
-
gal
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,529
Cost:
$14,877
$5,703 182,772 $1,826 329 - - - - - - $5,703
182,772
kWh
$1,826
329
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
04: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$6,476
Cost:
$360
$5,271 169,061 $1,565 282 - - - - $(-360) - $5,271
169,061
kWh
$1,565
282
kW-months/year
-
-
MMBtu
-
-
gal
$(-360)
-
$
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$4,088
Cost:
$1,890
$3,044 97,569 $1,044 188 - - - - - - $3,044
97,569
kWh
$1,044
188
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,898
Cost:
$780
- - - - $3,898 480 - - - - -
-
kWh
-
-
kW-months/year
$3,898
480
MMBtu
-
-
gal
-
-
$
07: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$3,558
Cost:
$1,000
- - - - $4,638 571 - - $(-1,080) - -
-
kWh
-
-
kW-months/year
$4,638
571
MMBtu
-
-
gal
$(-1,080)
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,925
Cost:
$120
$2,257 72,371 $668 10 - - - - - - $2,257
72,371
kWh
$668
10
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
09: 3.6124 BURN WASTE OIL FOR HEAT Savings:
$1,799
Cost:
$3,800
- - - - $1,624 200 $175 - - - -
-
kWh
-
-
kW-months/year
$1,624
200
MMBtu
$175
-
gal
-
-
$
10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,362
Cost:
$175
$1,051 33,839 $311 56 - - - - - - $1,051
33,839
kWh
$311
56
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,293
Cost:
-
$1,005 32,314 $288 52 - - - - - - $1,005
32,314
kWh
$288
52
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
12: 2.2511 INSULATE BARE EQUIPMENT Savings:
$317
Cost:
$117
- - - - $317 39 - - - - -
-
kWh
-
-
kW-months/year
$317
39
MMBtu
-
-
gal
-
-
$
TOTAL RECOMMENDED Savings:
$79,980
Cost:
$31,301
$43,110 1,382,249 $11,740 2,005 $26,395 3,250 $175 - $(-1,440) - $43,110
1,382,249
kWh
$11,740
2,005
kW-months/year
$26,395
3,250
MMBtu
$175
-
gal
$(-1,440)
-
$
TOTAL IMPLEMENTED Savings:
$73,966
Cost:
$26,604
$43,110 1,382,249 $11,740 2,005 $20,556 2,531 - - $(-1,440) - $43,110
1,382,249
kWh
$11,740
2,005
kW-months/year
$20,556
2,531
MMBtu
-
-
gal
$(-1,440)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes