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IAC Assessment: WV0305
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IAC Assessment: WV0305
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IAC Center West Virginia University
Assessment Year 2004
Principal Product Fluid Milk
NAICS 311511 - Fluid Milk Manufacturing
SIC 2026 - Fluid Milk
Sales $10,000,000-$50,000,000
# of Employees 55
Plant Area (Sq.Ft.) 55,000
Annual Production 3,000 Thousand Gallons
Production Hrs. Annual 4,030
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $116,139 1,148,760 kWh $0.10
Electricity Fees $(-248) - $ -
Natural Gas $53,456 5,744 MMBtu $9.31
TOTAL ENERGY COSTS $169,347
RECOMMENDED SAVINGS* $40,223 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $27,108
#|Description Savings
Cost
Status Electricity Usage Natural Gas Personnel Changes Electricity Usage Natural Gas Personnel Changes
$ kWh $ MMBtu $ $
01: 2.2511 INSULATE BARE EQUIPMENT Savings:
$6,997
Cost:
$96
$6,997 69,353 - - - - $6,997
69,353
kWh
-
-
MMBtu
-
-
$
02: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$6,442
Cost:
$1,774
$6,442 63,874 - - - - $6,442
63,874
kWh
-
-
MMBtu
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,562
Cost:
$221
$6,562 64,938 - - - - $6,562
64,938
kWh
-
-
MMBtu
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,370
Cost:
$6,052
$3,370 33,526 - - - - $3,370
33,526
kWh
-
-
MMBtu
-
-
$
05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$2,922
Cost:
$1,000
- - $2,951 317 $(-29) - -
-
kWh
$2,951
317
MMBtu
$(-29)
-
$
06: 2.7492 USE PROPER THICKNESS OF INSULATION ON BUILDING ENVELOPE Savings:
$2,458
Cost:
$337
- - $2,458 264 - - -
-
kWh
$2,458
264
MMBtu
-
-
$
07: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$2,040
Cost:
$1,870
- - $2,040 219 - - -
-
kWh
$2,040
219
MMBtu
-
-
$
08: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,997
Cost:
$472
$591 5,860 $1,406 151 - - $591
5,860
kWh
$1,406
151
MMBtu
-
-
$
09: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$1,769
Cost:
$1,711
- - $1,769 190 - - -
-
kWh
$1,769
190
MMBtu
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,554
Cost:
-
$1,554 15,418 - - - - $1,554
15,418
kWh
-
-
MMBtu
-
-
$
11: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,275
Cost:
$591
- - $1,275 137 - - -
-
kWh
$1,275
137
MMBtu
-
-
$
12: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$964
Cost:
$416
$964 9,552 - - - - $964
9,552
kWh
-
-
MMBtu
-
-
$
13: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$532
Cost:
$326
$532 5,274 - - - - $532
5,274
kWh
-
-
MMBtu
-
-
$
14: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$543
Cost:
$174
$891 8,790 - - $(-348) - $891
8,790
kWh
-
-
MMBtu
$(-348)
-
$
15: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$443
Cost:
$80
$443 4,368 - - - - $443
4,368
kWh
-
-
MMBtu
-
-
$
16: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$355
Cost:
$370
$355 3,602 - - - - $355
3,602
kWh
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$40,223
Cost:
$15,490
$28,701 284,555 $11,899 1,278 $(-377) - $28,701
284,555
kWh
$11,899
1,278
MMBtu
$(-377)
-
$
TOTAL IMPLEMENTED Savings:
$27,108
Cost:
$12,761
$18,761 185,954 $8,724 937 $(-377) - $18,761
185,954
kWh
$8,724
937
MMBtu
$(-377)
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Personnel Changes Electricity Usage Natural Gas Personnel Changes