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IAC Assessment: WV0306
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IAC Assessment: WV0306
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IAC Center West Virginia University
Assessment Year 2004
Principal Product Fiberglass Matting Reinforcement
NAICS 327993 - Mineral Wool Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 120
Plant Area (Sq.Ft.) 100,000
Annual Production 10,400,000 Pounds
Production Hrs. Annual 8,688
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $137,083 3,344,299 kWh $0.04
Electricity Fees $8,204 - $ -
Natural Gas $404,163 73,985 MMBtu $5.46
TOTAL ENERGY COSTS $549,450
RECOMMENDED SAVINGS* $62,727 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $23,147
#|Description Savings
Cost
Status Electricity Usage Natural Gas Personnel Changes Electricity Usage Natural Gas Personnel Changes
$ kWh $ MMBtu $ $
01: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$30,489
Cost:
$20,910
- - $30,489 5,584 - - -
-
kWh
$30,489
5,584
MMBtu
-
-
$
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$17,374
Cost:
$5,922
- - $17,374 3,182 - - -
-
kWh
$17,374
3,182
MMBtu
-
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,768
Cost:
$660
- - $2,768 507 - - -
-
kWh
$2,768
507
MMBtu
-
-
$
04: 2.7313 RECYCLE AIR FOR HEATING, VENTILATION AND AIR CONDITIONING Savings:
$2,517
Cost:
$370
- - $2,517 461 - - -
-
kWh
$2,517
461
MMBtu
-
-
$
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,967
Cost:
$2,040
$1,967 45,415 - - - - $1,967
45,415
kWh
-
-
MMBtu
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,591
Cost:
$420
$1,591 36,625 - - - - $1,591
36,625
kWh
-
-
MMBtu
-
-
$
07: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$1,120
Cost:
$520
$1,120 25,743 - - - - $1,120
25,743
kWh
-
-
MMBtu
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$985
Cost:
$160
$985 22,684 - - - - $985
22,684
kWh
-
-
MMBtu
-
-
$
09: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$934
Cost:
$160
$1,174 26,956 - - $(-240) - $1,174
26,956
kWh
-
-
MMBtu
$(-240)
-
$
10: 2.6124 ESTABLISH EQUIPMENT MAINTENANCE SCHEDULE Savings:
$796
Cost:
$40
$796 18,459 - - - - $796
18,459
kWh
-
-
MMBtu
-
-
$
11: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$777
Cost:
$1,060
$777 17,580 - - - - $777
17,580
kWh
-
-
MMBtu
-
-
$
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$696
Cost:
$3,480
$696 16,014 - - - - $696
16,014
kWh
-
-
MMBtu
-
-
$
13: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$395
Cost:
$800
$395 9,195 - - - - $395
9,195
kWh
-
-
MMBtu
-
-
$
14: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$318
Cost:
$105
$318 7,325 - - - - $318
7,325
kWh
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$62,727
Cost:
$36,647
$9,819 225,996 $53,148 9,734 $(-240) - $9,819
225,996
kWh
$53,148
9,734
MMBtu
$(-240)
-
$
TOTAL IMPLEMENTED Savings:
$23,147
Cost:
$12,602
$6,013 138,723 $17,374 3,182 $(-240) - $6,013
138,723
kWh
$17,374
3,182
MMBtu
$(-240)
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Personnel Changes Electricity Usage Natural Gas Personnel Changes