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IAC Assessment: WV0307
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IAC Assessment: WV0307
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IAC Center West Virginia University
Assessment Year 2004
Principal Product Grave Vaults
NAICS 339995 - Burial Casket Manufacturing
SIC 3499 - Fabricated Metal Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 110
Plant Area (Sq.Ft.) 300,000
Annual Production 54,000 Pieces
Production Hrs. Annual 2,080
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $127,969 3,608,747 kWh $0.04
Electricity Demand $103,884 9,995 kW-months/year $10.39
Electricity Fees $1,440 - $ -
Natural Gas $249,026 43,591 MMBtu $5.71
TOTAL ENERGY COSTS $482,319
RECOMMENDED SAVINGS* $62,088 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $10,237
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Solid Waste (haz) Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Solid Waste (haz)
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ lb
01: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$33,386
Cost:
$16,600
- - - - $33,386 7,596 - - - - - - -
-
kWh
-
-
kW-months/year
$33,386
7,596
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
02: 3.4151 MINIMIZE WATER USAGE Savings:
$9,168
Cost:
$7,800
- - - - $6,606 1,157 $2,562 1,280,823 - - - - -
-
kWh
-
-
kW-months/year
$6,606
1,157
MMBtu
$2,562
1,280,823
Tgal
-
-
lb
-
-
lb
03: 2.2522 ISOLATE HOT OR COLD EQUIPMENT Savings:
$3,113
Cost:
$755
$(-19) (-527) $(-31) (-3) $3,163 554 - - - - - - $(-19)
(-527)
kWh
$(-31)
(-3)
kW-months/year
$3,163
554
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,891
Cost:
$4,040
$1,083 30,165 $1,808 174 - - - - - - - - $1,083
30,165
kWh
$1,808
174
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
05: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$2,255
Cost:
$1,505
- - - - $2,255 395 - - - - - - -
-
kWh
-
-
kW-months/year
$2,255
395
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,120
Cost:
$600
$778 21,858 $1,342 126 - - - - - - - - $778
21,858
kWh
$1,342
126
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,956
Cost:
$1,260
- - - - $1,956 343 - - - - - - -
-
kWh
-
-
kW-months/year
$1,956
343
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,767
Cost:
$53
$661 18,452 $1,106 106 - - - - - - - - $661
18,452
kWh
$1,106
106
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,177
Cost:
$210
$439 12,258 $738 71 - - - - - - - - $439
12,258
kWh
$738
71
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
10: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$1,513
Cost:
$271
$565 15,822 $948 91 - - - - - - - - $565
15,822
kWh
$948
91
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$903
Cost:
-
$338 9,427 $565 54 - - - - - - - - $338
9,427
kWh
$565
54
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
12: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$278
Cost:
$380
- - - - $278 49 - - - - - - -
-
kWh
-
-
kW-months/year
$278
49
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
13: 2.2511 INSULATE BARE EQUIPMENT Savings:
$262
Cost:
$260
- - - - $262 46 - - - - - - -
-
kWh
-
-
kW-months/year
$262
46
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
14: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$1,224
Cost:
$140
- - - - - - - - $1,224 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$1,224
-
lb
-
-
lb
15: 3.1291 ELIMINATE PRACTICE OF MIXING WASTE STREAMS Savings:
$75
Cost:
-
- - - - - - - - - - $75 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
$75
-
lb
TOTAL RECOMMENDED Savings:
$62,088
Cost:
$33,874
$3,845 107,455 $6,476 619 $47,906 10,139 $2,562 1,280,823 $1,224 - $75 - $3,845
107,455
kWh
$6,476
619
kW-months/year
$47,906
10,139
MMBtu
$2,562
1,280,823
Tgal
$1,224
-
lb
$75
-
lb
TOTAL IMPLEMENTED Savings:
$10,237
Cost:
$2,069
$1,984 55,432 $3,326 319 $3,703 649 - - $1,224 - - - $1,984
55,432
kWh
$3,326
319
kW-months/year
$3,703
649
MMBtu
-
-
Tgal
$1,224
-
lb
-
-
lb
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ lb
Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Solid Waste (haz) Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Solid Waste (haz)