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IAC Assessment: WV0308
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IAC Assessment: WV0308
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IAC Center West Virginia University
Assessment Year 2005
Principal Product Steel Bar Grating and Steel Wire
NAICS 331222 - Steel Wire Drawing
SIC 3315 - Steel Wire And Related Products
Sales $10,000,000-$50,000,000
# of Employees 55
Plant Area (Sq.Ft.) 112,757
Annual Production 36,000,000 Pounds
Production Hrs. Annual 4,160
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $52,782 1,706,629 kWh $0.03
Electricity Demand $21,065 6,521 kW-months/year $3.23
Electricity Fees $49,456 - $ -
Natural Gas $48,614 4,881 MMBtu $9.96
TOTAL ENERGY COSTS $171,917
RECOMMENDED SAVINGS* $129,393 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $23,322
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$9,560
Cost:
$110
$8,138 152,623 $1,422 440 - - - - $8,138
152,623
kWh
$1,422
440
kW-months/year
-
-
MMBtu
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,364
Cost:
$3,520
$4,060 65,635 $304 94 - - - - $4,060
65,635
kWh
$304
94
kW-months/year
-
-
MMBtu
-
-
$
03: 2.7492 USE PROPER THICKNESS OF INSULATION ON BUILDING ENVELOPE Savings:
$3,526
Cost:
$714
- - - - $3,526 354 - - -
-
kWh
-
-
kW-months/year
$3,526
354
MMBtu
-
-
$
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,098
Cost:
$382
- - - - $3,098 311 - - -
-
kWh
-
-
kW-months/year
$3,098
311
MMBtu
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,298
Cost:
-
$2,208 33,634 $90 28 - - - - $2,208
33,634
kWh
$90
28
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$2,037
Cost:
$124
$1,734 32,523 $303 94 - - - - $1,734
32,523
kWh
$303
94
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$1,350
Cost:
$72
$1,287 23,733 $207 64 - - $(-144) - $1,287
23,733
kWh
$207
64
kW-months/year
-
-
MMBtu
$(-144)
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,329
Cost:
-
$1,193 20,500 $136 42 - - - - $1,193
20,500
kWh
$136
42
kW-months/year
-
-
MMBtu
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,156
Cost:
$4,132
$1,122 16,701 $34 11 - - - - $1,122
16,701
kWh
$34
11
kW-months/year
-
-
MMBtu
-
-
$
10: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$835
Cost:
$180
$797 12,285 $38 12 - - - - $797
12,285
kWh
$38
12
kW-months/year
-
-
MMBtu
-
-
$
11: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$99,840
Cost:
$150,768
- - - - - - $99,840 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$99,840
-
$
TOTAL RECOMMENDED Savings:
$129,393
Cost:
$160,002
$20,539 357,634 $2,534 785 $6,624 665 $99,696 - $20,539
357,634
kWh
$2,534
785
kW-months/year
$6,624
665
MMBtu
$99,696
-
$
TOTAL IMPLEMENTED Savings:
$23,322
Cost:
$8,672
$17,534 311,715 $2,406 745 $3,526 354 $(-144) - $17,534
311,715
kWh
$2,406
745
kW-months/year
$3,526
354
MMBtu
$(-144)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes