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IAC Assessment: WV0309
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IAC Assessment: WV0309
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IAC Center West Virginia University
Assessment Year 2005
Principal Product Plastic Moldings
NAICS 326121 - Unlaminated Plastics Profile Shape Manufacturing
SIC 3082 - Unsupported Plastics Profile Shapes
Sales $5,000,000-$10,000,000
# of Employees 47
Plant Area (Sq.Ft.) 106,000
Annual Production 3,000,000 Pounds
Production Hrs. Annual 6,120
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $70,454 1,433,222 kWh $0.05
Electricity Demand $41,091 4,702 kW-months/year $8.74
Electricity Fees $(-4,796) - $ -
Natural Gas $7,199 827 MMBtu $8.70
TOTAL ENERGY COSTS $145,913
RECOMMENDED SAVINGS* $41,117 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $26,209
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Water Consumption
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ Tgal
01: 2.2511 INSULATE BARE EQUIPMENT Savings:
$9,618
Cost:
$1,147
$6,999 152,799 $2,619 300 - - - - - - - - $6,999
152,799
kWh
$2,619
300
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
02: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$3,338
Cost:
$550
$2,429 53,165 $909 104 - - - - - - - - $2,429
53,165
kWh
$909
104
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
03: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$2,461
Cost:
$760
$1,704 37,211 $757 87 - - - - - - - - $1,704
37,211
kWh
$757
87
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,239
Cost:
$8,590
$1,510 32,971 $729 83 - - - - - - - - $1,510
32,971
kWh
$729
83
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,140
Cost:
$98
$1,557 33,996 $583 67 - - - - - - - - $1,557
33,996
kWh
$583
67
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,646
Cost:
$232
- - - - $1,646 189 - - - - - - -
-
kWh
-
-
kW-months/year
$1,646
189
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,551
Cost:
$19
$1,129 24,632 $422 48 - - - - - - - - $1,129
24,632
kWh
$422
48
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,334
Cost:
$1,436
$962 21,000 $372 43 - - - - - - - - $962
21,000
kWh
$372
43
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
09: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$1,138
Cost:
-
$588 12,837 $550 63 - - - - - - - - $588
12,837
kWh
$550
63
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
10: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,066
Cost:
$507
$778 16,994 $288 33 - - - - - - - - $778
16,994
kWh
$288
33
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
11: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$1,012
Cost:
$133
$1,066 23,440 $402 46 - - - - $(-456) - - - $1,066
23,440
kWh
$402
46
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-456)
-
$
-
-
Tgal
12: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$512
Cost:
$480
$373 8,124 $139 16 - - - - - - - - $373
8,124
kWh
$139
16
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
13: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$374
Cost:
-
$272 5,924 $102 12 - - - - - - - - $272
5,924
kWh
$102
12
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
14: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$12,688
Cost:
$5,135
$(-1,007) (-21,975) $(-375) (-43) - - $8,819 3,366,000 - - $5,251 - $(-1,007)
(-21,975)
kWh
$(-375)
(-43)
kW-months/year
-
-
MMBtu
$8,819
3,366,000
Tgal
-
-
$
$5,251
-
Tgal
TOTAL RECOMMENDED Savings:
$41,117
Cost:
$19,087
$18,360 401,118 $7,497 859 $1,646 189 $8,819 3,366,000 $(-456) - $5,251 - $18,360
401,118
kWh
$7,497
859
kW-months/year
$1,646
189
MMBtu
$8,819
3,366,000
Tgal
$(-456)
-
$
$5,251
-
Tgal
TOTAL IMPLEMENTED Savings:
$26,209
Cost:
$12,036
$17,760 388,045 $7,259 831 $1,646 189 - - $(-456) - - - $17,760
388,045
kWh
$7,259
831
kW-months/year
$1,646
189
MMBtu
-
-
Tgal
$(-456)
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Water Consumption