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IAC Assessment: WV0310
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IAC Assessment: WV0310
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IAC Center West Virginia University
Assessment Year 2005
Principal Product Coupling of Motors and Other Equipment
NAICS 332919 - Other Metal Valve and Pipe Fitting Manufacturing
SIC 3568 - Power Transmission Equipment, Nec
Sales $10,000,000-$50,000,000
# of Employees 170
Plant Area (Sq.Ft.) 120,000
Annual Production 2,600,000 Pieces
Production Hrs. Annual 6,656
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $121,166 3,036,717 kWh $0.04
Electricity Demand $65,945 6,434 kW-months/year $10.25
Electricity Fees $8,362 - $ -
Natural Gas $54,104 6,959 MMBtu $7.77
TOTAL ENERGY COSTS $249,577
RECOMMENDED SAVINGS* $39,500 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$14,059
Cost:
$8,260
$9,810 229,935 $4,249 415 - - - - - - $9,810
229,935
kWh
$4,249
415
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
02: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$6,573
Cost:
$8,352
$(-635) (-14,896) $(-550) (-54) - - $7,758 999 - - $(-635)
(-14,896)
kWh
$(-550)
(-54)
kW-months/year
-
-
$
$7,758
999
MMBtu
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,268
Cost:
-
$2,976 69,536 $1,292 126 - - - - - - $2,976
69,536
kWh
$1,292
126
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,968
Cost:
$11,900
$2,456 57,574 $1,512 147 - - - - - - $2,456
57,574
kWh
$1,512
147
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
05: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$2,190
Cost:
$820
- - - - $2,190 - - - - - -
-
kWh
-
-
kW-months/year
$2,190
-
$
-
-
MMBtu
-
-
$
06: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$1,229
Cost:
$304
$1,663 38,969 $718 70 - - - - $(-1,152) - $1,663
38,969
kWh
$718
70
kW-months/year
-
-
$
-
-
MMBtu
$(-1,152)
-
$
07: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$1,763
Cost:
$336
$1,230 28,829 $533 52 - - - - - - $1,230
28,829
kWh
$533
52
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,536
Cost:
$870
$1,075 25,198 $461 45 - - - - - - $1,075
25,198
kWh
$461
45
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$951
Cost:
$238
$664 15,540 $287 28 - - - - - - $664
15,540
kWh
$287
28
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
10: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$943
Cost:
$24
$658 15,423 $285 28 - - - - - - $658
15,423
kWh
$285
28
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
11: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$921
Cost:
$2,268
$616 14,444 $305 30 - - - - - - $616
14,444
kWh
$305
30
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
12: 2.7492 USE PROPER THICKNESS OF INSULATION ON BUILDING ENVELOPE Savings:
$560
Cost:
$145
- - - - - - $560 72 - - -
-
kWh
-
-
kW-months/year
-
-
$
$560
72
MMBtu
-
-
$
13: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$539
Cost:
$132
$376 8,817 $163 16 - - - - - - $376
8,817
kWh
$163
16
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$39,500
Cost:
$33,649
$20,889 489,369 $9,255 903 $2,190 - $8,318 1,071 $(-1,152) - $20,889
489,369
kWh
$9,255
903
kW-months/year
$2,190
-
$
$8,318
1,071
MMBtu
$(-1,152)
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes