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IAC Assessment: WV0311
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IAC Assessment: WV0311
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IAC Center West Virginia University
Assessment Year 2005
Principal Product Kiln Dried Hardwood Lumber and Hardwood Flooring
NAICS 321113 - Sawmills
SIC 2421 - Sawmills And Planing Mills, General
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 175,000
Annual Production 23,000 Thousand Feet
Production Hrs. Annual 4,160
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $379,494 10,211,753 kWh $0.04
Electricity Demand $236,050 24,297 kW-months/year $9.72
Electricity Fees $19,624 - $ -
Wood $83,025 95,313 MMBtu $0.87
TOTAL ENERGY COSTS $718,193
RECOMMENDED SAVINGS* $178,488 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $39,295
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Wood Personnel Changes Electricity Usage Electricity Demand Wood Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.3414 BURN WASTE TO PRODUCE STEAM TO DRIVE A STEAM TURBINE GENERATOR SET AND USE STEAM EXHAUST FOR HEAT Savings:
$137,755
Cost:
$1,055,656
$150,879 3,877,855 $57,446 492 $(-70,570) (-81,014) - - $150,879
3,877,855
kWh
$57,446
492
kW-months/year
$(-70,570)
(-81,014)
MMBtu
-
-
$
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$12,082
Cost:
$5,425
$6,874 176,679 $5,208 535 - - - - $6,874
176,679
kWh
$5,208
535
kW-months/year
-
-
MMBtu
-
-
$
03: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$8,791
Cost:
$869
$5,714 146,793 $4,577 470 - - $(-1,500) - $5,714
146,793
kWh
$4,577
470
kW-months/year
-
-
MMBtu
$(-1,500)
-
$
04: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$6,268
Cost:
$25
$4,663 119,837 $1,605 165 - - - - $4,663
119,837
kWh
$1,605
165
kW-months/year
-
-
MMBtu
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,074
Cost:
$5,296
$2,367 55,841 $1,707 147 - - - - $2,367
55,841
kWh
$1,707
147
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,839
Cost:
$50
$1,778 45,806 $1,061 109 - - - - $1,778
45,806
kWh
$1,061
109
kW-months/year
-
-
MMBtu
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,113
Cost:
-
$1,043 26,815 $1,070 110 - - - - $1,043
26,815
kWh
$1,070
110
kW-months/year
-
-
MMBtu
-
-
$
08: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$1,475
Cost:
$1,000
- - - - $1,925 2,210 $(-450) - -
-
kWh
-
-
kW-months/year
$1,925
2,210
MMBtu
$(-450)
-
$
09: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,173
Cost:
$885
- - - - $1,173 1,348 - - -
-
kWh
-
-
kW-months/year
$1,173
1,348
MMBtu
-
-
$
10: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$905
Cost:
$980
$577 14,824 $328 34 - - - - $577
14,824
kWh
$328
34
kW-months/year
-
-
MMBtu
-
-
$
11: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$533
Cost:
$2,113
$341 8,291 $192 20 - - - - $341
8,291
kWh
$192
20
kW-months/year
-
-
MMBtu
-
-
$
12: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$480
Cost:
$158
$279 7,159 $201 21 - - - - $279
7,159
kWh
$201
21
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$178,488
Cost:
$1,072,457
$174,515 4,479,900 $73,395 2,103 $(-67,472) (-77,456) $(-1,950) - $174,515
4,479,900
kWh
$73,395
2,103
kW-months/year
$(-67,472)
(-77,456)
MMBtu
$(-1,950)
-
$
TOTAL IMPLEMENTED Savings:
$39,295
Cost:
$13,708
$22,718 578,930 $15,429 1,557 $3,098 3,558 $(-1,950) - $22,718
578,930
kWh
$15,429
1,557
kW-months/year
$3,098
3,558
MMBtu
$(-1,950)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Wood Personnel Changes Electricity Usage Electricity Demand Wood Personnel Changes