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IAC Assessment: WV0312
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IAC Assessment: WV0312
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IAC Center West Virginia University
Assessment Year 2005
Principal Product Printing and Cutting of Cardboard Boxes
NAICS 312230 - Tobacco Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 200
Plant Area (Sq.Ft.) 120,000
Annual Production 50,000,000 Pieces
Production Hrs. Annual 8,568
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $214,568 9,720,000 kWh $0.02
Electricity Demand $136,367 16,529 kW-months/year $8.25
Electricity Fees $7,892 - $ -
Natural Gas $628,227 66,629 MMBtu $9.43
TOTAL ENERGY COSTS $987,054
RECOMMENDED SAVINGS* $71,689 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $31,037
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$15,023
Cost:
$6,435
- - - - $15,023 1,598 - - -
-
kWh
-
-
kW-months/year
$15,023
1,598
MMBtu
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$14,049
Cost:
$18,750
$8,810 384,573 $5,239 635 - - - - $8,810
384,573
kWh
$5,239
635
kW-months/year
-
-
MMBtu
-
-
$
03: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$14,013
Cost:
$9,600
$9,314 406,690 $4,699 570 - - - - $9,314
406,690
kWh
$4,699
570
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$6,107
Cost:
$2,970
$4,059 177,265 $2,048 248 - - - - $4,059
177,265
kWh
$2,048
248
kW-months/year
-
-
MMBtu
-
-
$
05: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$5,641
Cost:
$7,480
$3,834 167,408 $1,807 219 - - - - $3,834
167,408
kWh
$1,807
219
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,708
Cost:
$250
$3,129 136,639 $1,579 191 - - - - $3,129
136,639
kWh
$1,579
191
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$3,672
Cost:
$413
$2,919 127,455 $1,473 179 - - $(-720) - $2,919
127,455
kWh
$1,473
179
kW-months/year
-
-
MMBtu
$(-720)
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,210
Cost:
$4,800
$1,476 63,872 $734 89 - - - - $1,476
63,872
kWh
$734
89
kW-months/year
-
-
MMBtu
-
-
$
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,797
Cost:
$2,788
$1,181 51,568 $616 77 - - - - $1,181
51,568
kWh
$616
77
kW-months/year
-
-
MMBtu
-
-
$
10: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$1,712
Cost:
$824
$1,138 49,707 $574 70 - - - - $1,138
49,707
kWh
$574
70
kW-months/year
-
-
MMBtu
-
-
$
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,460
Cost:
-
$973 42,336 $487 59 - - - - $973
42,336
kWh
$487
59
kW-months/year
-
-
MMBtu
-
-
$
12: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$706
Cost:
$120
$450 19,591 $256 31 - - - - $450
19,591
kWh
$256
31
kW-months/year
-
-
MMBtu
-
-
$
13: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$591
Cost:
$130
$393 17,141 $198 24 - - - - $393
17,141
kWh
$198
24
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$71,689
Cost:
$54,560
$37,676 1,644,245 $19,710 2,392 $15,023 1,598 $(-720) - $37,676
1,644,245
kWh
$19,710
2,392
kW-months/year
$15,023
1,598
MMBtu
$(-720)
-
$
TOTAL IMPLEMENTED Savings:
$31,037
Cost:
$29,678
$20,078 875,844 $10,959 1,330 - - - - $20,078
875,844
kWh
$10,959
1,330
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes