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IAC Assessment: WV0317
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IAC Assessment: WV0317
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IAC Center West Virginia University
Assessment Year 2005
Principal Product Hose and Tubing
NAICS 331210 - Iron and Steel Pipe and Tube Manufacturing from Purchased Steel
SIC 3082 - Unsupported Plastics Profile Shapes
Sales $50,000,000-$100,000,000
# of Employees 250
Plant Area (Sq.Ft.) 160,000
Annual Production 180,000 Thousand Feet
Production Hrs. Annual 8,760
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $164,861 9,297,199 kWh $0.02
Electricity Demand $263,729 15,625 kW-months/year $16.88
Electricity Fees $60,117 - $ -
Natural Gas $95,444 12,083 MMBtu $7.90
TOTAL ENERGY COSTS $584,151
RECOMMENDED SAVINGS* $96,900 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $29,932
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$28,323
Cost:
-
- - $39,273 2,328 - - $(-10,950) - -
-
kWh
$39,273
2,328
kW-months/year
-
-
MMBtu
$(-10,950)
-
$
02: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$23,795
Cost:
$50,000
- - - - $23,795 3,012 - - -
-
kWh
-
-
kW-months/year
$23,795
3,012
MMBtu
-
-
$
03: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$13,415
Cost:
$5,677
$4,609 190,450 $8,806 522 - - - - $4,609
190,450
kWh
$8,806
522
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$6,217
Cost:
$490
$3,180 131,400 $3,037 108 - - - - $3,180
131,400
kWh
$3,037
108
kW-months/year
-
-
MMBtu
-
-
$
05: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$6,041
Cost:
$60
$6,041 249,660 - - - - - - $6,041
249,660
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,531
Cost:
$680
$2,687 111,094 $2,564 152 - - $(-720) - $2,687
111,094
kWh
$2,564
152
kW-months/year
-
-
MMBtu
$(-720)
-
$
07: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$4,392
Cost:
$855
$2,983 123,353 $2,849 169 - - $(-1,440) - $2,983
123,353
kWh
$2,849
169
kW-months/year
-
-
MMBtu
$(-1,440)
-
$
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$4,285
Cost:
$128
$2,193 90,537 $2,092 124 - - - - $2,193
90,537
kWh
$2,092
124
kW-months/year
-
-
MMBtu
-
-
$
09: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$2,086
Cost:
$2,295
- - - - $2,086 264 - - -
-
kWh
-
-
kW-months/year
$2,086
264
MMBtu
-
-
$
10: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$1,435
Cost:
$2,075
$734 30,296 $701 41 - - - - $734
30,296
kWh
$701
41
kW-months/year
-
-
MMBtu
-
-
$
11: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,219
Cost:
$2,680
$1,219 50,458 - - - - - - $1,219
50,458
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
12: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$761
Cost:
$205
$390 16,092 $371 22 - - - - $390
16,092
kWh
$371
22
kW-months/year
-
-
MMBtu
-
-
$
13: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$400
Cost:
$240
$206 8,410 $194 12 - - - - $206
8,410
kWh
$194
12
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$96,900
Cost:
$65,385
$24,242 1,001,750 $59,887 3,478 $25,881 3,276 $(-13,110) - $24,242
1,001,750
kWh
$59,887
3,478
kW-months/year
$25,881
3,276
MMBtu
$(-13,110)
-
$
TOTAL IMPLEMENTED Savings:
$29,932
Cost:
$7,633
$18,899 781,004 $11,107 587 $2,086 264 $(-2,160) - $18,899
781,004
kWh
$11,107
587
kW-months/year
$2,086
264
MMBtu
$(-2,160)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes